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What did you do to your Volvo today? Topic is solved

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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Chuck W
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Year and Model: 97 854 T5
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Re: What did you do to your Volvo today?

Post by Chuck W »

Cookeh wrote: 21 Jul 2021, 09:16 ARB bushings don't look great either, I'd add then to the to-do list.
Unless the subframe is being dropped, it's not worth the effort to remove the bar just to wrestle with getting the old bushings off and new ones on. Especially for the stock bar. The bushings look bad, but it's more cosmetic, really.
'97 854 T5 - Manual Swap/M4.4/COP/NA cams/P2R Brakes/16T/ chassis bracing/ XC70 nose swap
'97 855 GLT - Hers. RN swap/16T/COP/VVT/exhaust/302s/Flashed M4.4/ chassis bracing/ 2 kid seats
'78 GLE - Waiting in the wings. Future whiteblock/T5 swap.

The Others- '83 TBird turbo, '85 Mercury Marquis LTS (1 of 134), '86 LTD Wagon, '81 Granada GL, '76 Beetle, '93 F-150 I6

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smacknab
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Year and Model: 07 V50 T5 AWD M66
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Post by smacknab »

Brought my S70 to my local volvo indie for the first time since moving to a new city. Needed some help with the AC and wanted to have an actual professional do a complete inspection of the car. I had told him it had been my project car, and after he saw all the work i did he must've appreciated it because he offered me a job. Thought that was pretty funny.
07 V50 T5 AWD M66 ~146k miles
87 Ford Ranger 2wd Manual - 2.3 Thunderbird/SVO Turbo swap project

99 s70 NA Manual - ~270k miles - Died when a friend shot it up a highway embankment

yanga001
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Post by yanga001 »

Drove out for work today to look at fires & tornado damage. Had a cool 7.5 l/100km with an estimated range of 920 km while cruising at 105 km/h. Was hoping to push it further but then 1.5 hours of traffic hit.
1998 S70 N/A Auto (Parts car)(planned to be harvested)
1998 V70 N/A Auto New full restoration project (Water pump thrown at 404K Km)
1998 V70 N/A Auto (Workhorse) (Tree to driver B pillar :( )
1999 S70 T5 Auto(Project) (planned to be fixed)
2000 S70 SE M Learning platform (planned to be driven one day)
2008 S60 2.5T Auto (Sold)
2012 Honda Pilot AWD Touring (Daily)

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MoVolvos
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Year and Model: S&V70XC,S60,C30,XC90
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Post by MoVolvos »

smacknab wrote: 21 Jul 2021, 15:43 Brought my S70 to my local volvo indie for the first time since moving to a new city. Needed some help with the AC and wanted to have an actual professional do a complete inspection of the car. I had told him it had been my project car, and after he saw all the work i did he must've appreciated it because he offered me a job. Thought that was pretty funny.
A man's gifts makes room for him.

In the late 2000's one of the church members who was helping our family move saw how clean and organized my tool box was so offered me a job which I did for almost two years. It was crunching numbers at an Engineering firm he subcontracts to. He was a senior engineer at PG&E and needed someone to oversee his project budgets some in the $250M.

Numbers are like chicken scratches for me so it was a very very difficult job but with a baby on the way I had to take it. Never worked on Excel prior so I did a lot of Youtubing to learn :lol:.

*
Blessings,

BKM


2008 C30 T5 2.0 M66
2007 S60 2.5T - New Project
2003 S80 T6 Transmission DIED
2000 S70 SE Base - New Project
1998 S70 T5 Prior
1989 240 Wagon Prior

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abscate
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Year and Model: 99: V70s S70s,05 V70
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Post by abscate »

After watching me wrestle with four bolt control arms a rep from the World wrestling Foundation came by offered me a contract, should have it finished today.
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
Link to Maintenance record thread

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bmdubya1198
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Year and Model: 2K V70R M56
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Post by bmdubya1198 »

Yuck... 4 bolt. I hate these things.
00 V70R Venetian Red/Charcoal M56 Swapped 214k
07 XC90 V8 AWD Sport Titanium Grey/Black 220k
92 245 White/Beige 249k
91 944 Turbo 175k
…and a bunch of other stuff
Sold-
03 S60 2.4T
00 S70 GLT
98 V70 GLT
93 944
98 S90
95 850 GLT
01 S60 2.4T
05 S60R M66
08 S40 2.4i
88 744 Turbo M46

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Chuck W
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Year and Model: 97 854 T5
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Post by Chuck W »

Looks like the cylinder drop that popped up on my wife's '97 GLT after the COP conversion has finally been fixed.

Did the conversion (based on the VAST set-up) and the car ran fine for a week, then dropped out #2 and would randomly work or not work. After a week of checking ECUs for botched resistor installs and tracing wires, I finally found the culprit.
One of the jumper wires I made under the ECU box had failed and was hiding inside the heat-shrink. The heat-shrink was holding together just enough for it to be intermittent, but finally just came apart while I was (carefully) examining things under there while ringing out cables.
Re-did the connection and all is well again.
'97 854 T5 - Manual Swap/M4.4/COP/NA cams/P2R Brakes/16T/ chassis bracing/ XC70 nose swap
'97 855 GLT - Hers. RN swap/16T/COP/VVT/exhaust/302s/Flashed M4.4/ chassis bracing/ 2 kid seats
'78 GLE - Waiting in the wings. Future whiteblock/T5 swap.

The Others- '83 TBird turbo, '85 Mercury Marquis LTS (1 of 134), '86 LTD Wagon, '81 Granada GL, '76 Beetle, '93 F-150 I6

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abscate
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Year and Model: 99: V70s S70s,05 V70
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Post by abscate »

Chuck W wrote: 22 Jul 2021, 09:39 Looks like the cylinder drop that popped up on my wife's '97 GLT after the COP conversion has finally been fixed.

Did the conversion (based on the VAST set-up) and the car ran fine for a week, then dropped out #2 and would randomly work or not work. After a week of checking ECUs for botched resistor installs and tracing wires, I finally found the culprit.
One of the jumper wires I made under the ECU box had failed and was hiding inside the heat-shrink. The heat-shrink was holding together just enough for it to be intermittent, but finally just came apart while I was (carefully) examining things under there while ringing out cables.
Re-did the connection and all is well again.
Nice systematic troubleshooting , Chuck.

Popped the tie rod end of the wheel hub, swing th eknuckle out of the way, and the four bolt control arm bolts were inserted by hand in 2 minutes.
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
Link to Maintenance record thread

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Chuck W
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Post by Chuck W »

abscate wrote: 22 Jul 2021, 15:00
Nice systematic troubleshooting , Chuck.
That was the Cliff Notes version of the trouble-shooting. It also involved modding up 2 additional ECUs, reflowing the solder joints on 3 ECUs, injector and coil swapping, and other various things. I was finally able to rule out the ECUs when I was able to install the one from my car (which is modded the same way, just different calibrations) and it finally chugged on 4 cylinders. The two other times I did that, was when the connection decided to work, and the car ran(idled/revved) fine.


Once I was finally able to rule out a bad ECU, it was just a matter of tracing the wiring.
'97 854 T5 - Manual Swap/M4.4/COP/NA cams/P2R Brakes/16T/ chassis bracing/ XC70 nose swap
'97 855 GLT - Hers. RN swap/16T/COP/VVT/exhaust/302s/Flashed M4.4/ chassis bracing/ 2 kid seats
'78 GLE - Waiting in the wings. Future whiteblock/T5 swap.

The Others- '83 TBird turbo, '85 Mercury Marquis LTS (1 of 134), '86 LTD Wagon, '81 Granada GL, '76 Beetle, '93 F-150 I6

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bmdubya1198
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Post by bmdubya1198 »

Those are some of the hardest things to trace. Nice work!

Changed the oil today and then went on to investigate the noise I'm hearing in the rear end over bumps. Turns out these brackets need to go! I've flattened my right rear brake line. It doesn't look like the delta link has contacted it on the left side, but the brake line is obviously hitting on the right side.
It's hard to see in the pic, but you can probably see the flat part.
IMG_1190.JPG
You can probably tell the bracket I'm referring to is the one right above the brake line. These are not present on FWD cars. Time to break out the grinder!
IMG_0637.JPG
00 V70R Venetian Red/Charcoal M56 Swapped 214k
07 XC90 V8 AWD Sport Titanium Grey/Black 220k
92 245 White/Beige 249k
91 944 Turbo 175k
…and a bunch of other stuff
Sold-
03 S60 2.4T
00 S70 GLT
98 V70 GLT
93 944
98 S90
95 850 GLT
01 S60 2.4T
05 S60R M66
08 S40 2.4i
88 744 Turbo M46

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