My 2004 S60's roof is looking pretty awful. I don't have a garage, and the Tennessee summers are not kind to it (nor is the hackberry tree above my driveway, which deposits a gross grime on it every year - that's the dark gunk in those spots).
As many repairs as I've done to my different Volvos over the years, I've never messed with the paint at all and I don't have any idea what the best step to take with this is. Buy a paint kit, sand it down, tape it off, and do it myself? Seems like a lot of work, but seems possible. Just get a local place to do it, even though the car is nearly 20 years old? Maybe. But I'm not sure how long a cheap job would last on it, and I'm quite sure this car's going to keep going for a while.
I'm assuming I've let it get so damaged that new paint would be necessary, not just clear coat? Like I said, I've just never done anything with it before.
Repaint? Try to fix clearcoat? Do it myself?
- justanotherhumanoid
- Posts: 72
- Joined: 7 September 2018
- Year and Model: 2006 S60
- Location: San Diego
- Has thanked: 7 times
- Been thanked: 17 times
If it's just the roof, I'd say sand it down, apply filler to the pitted spots, sand again, prime, sand again, then paint and clearcoat it. You can get spray cans of paint mixed to your original paint code and some automotive primer and clearcoat from a vehicle paint shop. If you're careful and patient you can make it almost like new, just know that in your case you're looking at a good amount of sanding and probably some filler (so, even more sanding) to make it all nice and flat again. But if you've got the time and 50-100 bucks to spend on paint, then that's what I'd recommend and what I would do if it were my car.
If it's more than just that area on the roof, though, I don't think that's the route I would take...the hood is a much more visible area and hard to do well with regular spray cans. You could either embrace the beater look, do the best you can yourself within your time and budget constraints, or turn it over to a pro for mad cash. Car paint jobs don't seem to come cheap. But I'm not sure what's right for you, just throwing some ideas out there.
If it's more than just that area on the roof, though, I don't think that's the route I would take...the hood is a much more visible area and hard to do well with regular spray cans. You could either embrace the beater look, do the best you can yourself within your time and budget constraints, or turn it over to a pro for mad cash. Car paint jobs don't seem to come cheap. But I'm not sure what's right for you, just throwing some ideas out there.
2006 S60 2.5T AWD - Build Log
do88 intercooler, all aluminum radiator, XC90 aux transmission cooler, magnefine ATF filter, Snabb intake elbow & throttle body pipes, custom oval exhaust, rebuilt 16T swap, 17x8" team dynamics pro race 1.2 wheels, ipd sway bars, R brake swap, Hilton tune, sunroof shade that slides open when I step on the gas and closes when I stand on the brakes.
do88 intercooler, all aluminum radiator, XC90 aux transmission cooler, magnefine ATF filter, Snabb intake elbow & throttle body pipes, custom oval exhaust, rebuilt 16T swap, 17x8" team dynamics pro race 1.2 wheels, ipd sway bars, R brake swap, Hilton tune, sunroof shade that slides open when I step on the gas and closes when I stand on the brakes.
- MoVolvos
- Posts: 5270
- Joined: 15 January 2012
- Year and Model: S&V70XC,S60,C30,XC90
- Location: NC
- Has thanked: 310 times
- Been thanked: 524 times
Your goal is to stop the damage from going to rust. Here are two videos with differing skill levels and results. Mask off well and take our time.
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Blessings,
BKM
2008 C30 T5 2.0 M66
2007 S60 2.5T - New Project
2003 S80 T6 Transmission DIED
2000 S70 SE Base - New Project
1998 S70 T5 Prior
1989 240 Wagon Prior
BKM
2008 C30 T5 2.0 M66
2007 S60 2.5T - New Project
2003 S80 T6 Transmission DIED
2000 S70 SE Base - New Project
1998 S70 T5 Prior
1989 240 Wagon Prior
- darylrobert
- Posts: 423
- Joined: 13 July 2010
- Year and Model: V70 240 740t xc70
- Location: Australia
- Has thanked: 6 times
- Been thanked: 42 times
painting is definitely a skill. I would sand prime/colour coat/clear coat using quality paints. if you want a near to professional finish i recommend a can of Spray Max Automotive Car 2K Component High Gloss Clear Coat 400ml its made in Germany and expensive but it really looks good even without buffing.
- RickHaleParker
- Posts: 7129
- Joined: 25 May 2015
- Year and Model: See Signature below.
- Location: Kansas
- Has thanked: 8 times
- Been thanked: 958 times
Let it go until it develops a beautiful Iron Oxide patina. Then clear coat over the patina.
If your impatience, you can knock off some of the clear coat and paint that is holding it back.

If your impatience, you can knock off some of the clear coat and paint that is holding it back.

⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙
1998 C70, B5234T3, 16T, AW50-42, Bosch Motronic 4.4, Special Edition package.
2003 S40, B4204T3, 14T twin scroll AW55-50/51SN, Siemens EMS 2000.
2004 S60R, B8444S TF80 AWD. Yamaha V8 conversion
2005 XC90 T6 Executive, B6294T, 4T65 AWD, Bosch Motronic 7.0.
1998 C70, B5234T3, 16T, AW50-42, Bosch Motronic 4.4, Special Edition package.
2003 S40, B4204T3, 14T twin scroll AW55-50/51SN, Siemens EMS 2000.
2004 S60R, B8444S TF80 AWD. Yamaha V8 conversion
2005 XC90 T6 Executive, B6294T, 4T65 AWD, Bosch Motronic 7.0.
- erikv11
- Posts: 11800
- Joined: 25 July 2009
- Year and Model: 850, V70, S60R, XC70
- Location: Iowa
- Has thanked: 292 times
- Been thanked: 765 times
That is finely (and finally) aged!
'95 854 T-5R, Motronic 4.4, 185k
'98 V70, T5 tune-injectors-turbo, LPT engine, 304k, daily driver
'06 S60 R, 197k
'07 XC70, black, 205k
'07 XC70, willow green, 212k
'99 Camry V6
153k
gone: '96 NA 850 210k, '98 NA V70 182k, '98 S70 NA 225k, '96 855 NA 169k
'98 V70, T5 tune-injectors-turbo, LPT engine, 304k, daily driver
'06 S60 R, 197k
'07 XC70, black, 205k
'07 XC70, willow green, 212k
'99 Camry V6
gone: '96 NA 850 210k, '98 NA V70 182k, '98 S70 NA 225k, '96 855 NA 169k
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