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What order do you use when installing a timing elt?

Help, Advice, Owners' Discussion and DIY Tutorials on Volvo's stylish, distinctive P2 platform cars sold as model years 2001-2007 (North American market year designations).

2001 - 2007 V70
2001 - 2004 V70 XC (Cross Country)
2004 - 2007 XC70 (Cross Country)
2001 - 2009 S60
2003 - 2007 S60 R
2004 - 2007 V70 R

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hans747
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What order do you use when installing a timing elt?

Post by hans747 »

I'm ready to throw some dang tools over here. Please help...

Working on a 2004 XC70 with dual VVT cams.

I have the cam locking tool in place. I set up the cam hubs so their forward-most (clockwise) play aligns all the timing marks on the sprockets and the timing cover. I align the timing marks on the crankshaft.

I set the belt on the crankshaft, then tension, then water pump, then exhaust cam, then intake cam, then idler pulley.

By the time I go to tighten the tensioner, either the cams or to the crank has moved.

Questions:
Is there any trick to lock the three main pulleys in place while I'm setting up the belt?

What is the best sequence of pulleys to install the timing belt?

hans747
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Year and Model: 1998 V90
Location: North Carolina
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Post by hans747 »

Nevermind! I found the answer myself.

1. Install the belt ont he crank pulley
2. Stuff a bundled up rag under the crank pulley to prevent the belt from falling off.
3. pass the belt up the right side, past the idler pulley
4. keep the belt tight as you wrap it over the intake cam
5. send it over the exhaust cam (making sure there is no slack in the belt between the cams)
6. go dowan around the water and then slip it over the tensioner pulley

The trick is to have an assistant whose entire job is holding the VVT cam sprockets in place as you route the belt. Those sprockets like to fall out of position.

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RickHaleParker
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Post by RickHaleParker »

hans747 wrote: 03 Oct 2021, 15:06 The trick is to have an assistant whose entire job is holding the VVT cam sprockets in place as you route the belt. Those sprockets like to fall out of position.
You can lock the VVT sprockets in place with a Universal cam lock. The type that wedges between the two sprockets.
One MVS member solved the movement problem by using a Zip Tie to bind the two sprockets together.

Be sure to also install the Volvo camshaft lock on the backside so the camshafts will be aligned correctly.

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1998 C70, B5234T3, 16T, AW50-42, Bosch Motronic 4.4, Special Edition package.
2003 S40, B4204T3, 14T twin scroll AW55-50/51SN, Siemens EMS 2000.
2004 S60R, B8444S TF80 AWD. Yamaha V8 conversion
2005 XC90 T6 Executive, B6294T, 4T65 AWD, Bosch Motronic 7.0.

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