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New to me 240

Help, Advice, Owners' Discussion and DIY Tutorials on all Volvo's "mid era" rear wheel drive Volvos.

1975 - 1993 240
1983 - 1992 740
1982 - 1991 760
1986 - 1991 780
1990 - 1998 940
1990 - 1998 960
1997 - 1998 V90/S90

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850 LPT
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New to me 240

Post by 850 LPT »

Hello,
Up until this point I have been only lurking in this forum, but I finally bought my first 240. So here is a little introduction if you will.
The car is a 92' 240GL which spent most of it's life in California before it moved to Florida for a few years and then to MA to a collectors home. That collector who presumably never drove it in the winter then sold it to my PO. It has around 190k on it but you wouldn't know.

As you would expect, the thing is pretty much rust free, which was a major point for me in buying it. Paint is a little tired but should polish up very nicely.

There are a couple of things that need attention:

The CEL is on. PO told me it's related to the EGR, we shall see.
Instrument cluster lighting is totally dead, along with all the switches (very suspicious)
Odo and temp gauge are working only when they feel like.
Looks like the tranny hasn't been serviced in a while

It drives very nice and feel very solid, no rattles of any kind.
I could just open and close the driver door all day long, that clunk is just so satisfying :D

First thing I did was replace the headlights which were very foggy. When I picked it up with abscate (thanks again my friend) I had to drive it home in the dark, in the rain and with wipers that were shot. I decided to use the high beams at all times to keep me safe and nobody flashed me :o .
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DSC_0049.jpg

Dirk
98' S70, base, 5-speed manual, pewter/ tan, 145k miles
99' S70, base, 5-speed manual, nautic blue/ tan, 225k miles, currently inop
06' V70, auto, willow green/ charcoal, 147k miles
79' Ford Capri S, Euro Spec 2.8 V6, T9 5-speed manual, owned since 1986
58' Porsche Diesel Junior
13' Honda Odyssey :oops:
84' Mercedes 300 D, gold/ tan, 420k miles (retirement project :D )

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volvolugnut
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Post by volvolugnut »

Welcome to 240 world. This one looks like my 1987 240 from about 50 feet. I drove 240s for about 20 years. Odometer problem is likely a broken gear in the dash. Does the speedometer work? Dash lights all replace from the back side of dash. Dash remove out the front easily. Transmissions are very robust. Save the old headlights - they will become obsolete but can be polished out.

volvolugnut
The Fleet:
Volvo: 2001 V70 T5, 1986 244DL, 1983 245DL, 1975 245DL, 1959 PV544, multiple Volvo parts cars.
Mercedes: 2001 E320, 1973 280, 1974 280C, 1989 300E, 1988 300TE, 1979 300TD, parts cars.
2009 Smart Passion
Ford: 1977 F350, 1964 F150 (2), 1938 Tudor Sedan
Farmall tractors: 1956 400 Diesel, 1946 A
And others.

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850 LPT
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Year and Model: 96' 850
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Post by 850 LPT »

volvolugnut wrote: 09 Oct 2021, 11:36 Welcome to 240 world. This one looks like my 1987 240 from about 50 feet. I drove 240s for about 20 years. Odometer problem is likely a broken gear in the dash. Does the speedometer work? Dash lights all replace from the back side of dash. Dash remove out the front easily. Transmissions are very robust. Save the old headlights - they will become obsolete but can be polished out.

volvolugnut
Thanks!

And oops. Old headlights are already gone :shock: But they were really really bad.

So yes speedometer works, but odometer only works intermittently. Will order a new gear soon along with dash bulbs. None of the switch bulbs work and neither does the gear selector bulb. I have to research the correct bulbs for those.
98' S70, base, 5-speed manual, pewter/ tan, 145k miles
99' S70, base, 5-speed manual, nautic blue/ tan, 225k miles, currently inop
06' V70, auto, willow green/ charcoal, 147k miles
79' Ford Capri S, Euro Spec 2.8 V6, T9 5-speed manual, owned since 1986
58' Porsche Diesel Junior
13' Honda Odyssey :oops:
84' Mercedes 300 D, gold/ tan, 420k miles (retirement project :D )

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850 LPT
Posts: 1963
Joined: 27 May 2011
Year and Model: 96' 850
Location: CT
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Post by 850 LPT »

My daughter fell in love with the car already.
DSC_0052.jpg
The interior is nice. No funny smells, no rips or stains.
DSC_0054.jpg
98' S70, base, 5-speed manual, pewter/ tan, 145k miles
99' S70, base, 5-speed manual, nautic blue/ tan, 225k miles, currently inop
06' V70, auto, willow green/ charcoal, 147k miles
79' Ford Capri S, Euro Spec 2.8 V6, T9 5-speed manual, owned since 1986
58' Porsche Diesel Junior
13' Honda Odyssey :oops:
84' Mercedes 300 D, gold/ tan, 420k miles (retirement project :D )

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matthew1
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Post by matthew1 »

Dirk that 240 is amazingly pretty.
Help keep MVS on the web -> click sponsors' links here on MVS when you buy from them.

Also -> Amazon link
. Click that when you go to buy something on Amazon and MVS gets a cut!

1998 V70, no dash lights on

1997 850 T5 [gone] w/ MSD ignition coil, Hallman manual boost controller, injectors, R bumper, OMP strut brace

2004 V70 R [gone]

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850 LPT
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Year and Model: 96' 850
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Post by 850 LPT »

matthew1 wrote: 09 Oct 2021, 17:15 Dirk that 240 is amazingly pretty.
Thank you Matt.

It certainly presents well, but it is not perfect. The paint is very dirty and needs a good polish. Also there is a decent dent on top of the rear passenger door. Maybe one of those painless repair places can take care of that. Then the black trim on top of the doors is cracked and faded. But Dave Barton has inexpensive replacements for them. I am also contemplating painting the lower body trim which is faded.

So it's a bunch of little stuff that's going to be fun to address. It's exactly the kind of car I was looking for with no major issues :D
98' S70, base, 5-speed manual, pewter/ tan, 145k miles
99' S70, base, 5-speed manual, nautic blue/ tan, 225k miles, currently inop
06' V70, auto, willow green/ charcoal, 147k miles
79' Ford Capri S, Euro Spec 2.8 V6, T9 5-speed manual, owned since 1986
58' Porsche Diesel Junior
13' Honda Odyssey :oops:
84' Mercedes 300 D, gold/ tan, 420k miles (retirement project :D )

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BlackBart
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Post by BlackBart »

Very tidy!
ex-1984 245T wagon
1994 850T5 wagon
2004 XC70 wagon BlackBetty

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volvolugnut
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Post by volvolugnut »

These 240s have many Bosch electric relays. They can get flaky when the solder joints open. A preventive maintenance is to open them and reflow the solder connections. Some are under the dash and some are under the carpet.
If the overdrive rear bushing is leaking it is pretty easy to replace the bushing and seal.
There were many Haynes Repair manuals published for these cars. Get one for good reference. I may have an extra. There is also a great manual from Bentley that has more details.
volvolugnut
The Fleet:
Volvo: 2001 V70 T5, 1986 244DL, 1983 245DL, 1975 245DL, 1959 PV544, multiple Volvo parts cars.
Mercedes: 2001 E320, 1973 280, 1974 280C, 1989 300E, 1988 300TE, 1979 300TD, parts cars.
2009 Smart Passion
Ford: 1977 F350, 1964 F150 (2), 1938 Tudor Sedan
Farmall tractors: 1956 400 Diesel, 1946 A
And others.

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850 LPT
Posts: 1963
Joined: 27 May 2011
Year and Model: 96' 850
Location: CT
Has thanked: 332 times
Been thanked: 242 times

Post by 850 LPT »

volvolugnut wrote: 10 Oct 2021, 15:18 These 240s have many Bosch electric relays. They can get flaky when the solder joints open. A preventive maintenance is to open them and reflow the solder connections. Some are under the dash and some are under the carpet.
If the overdrive rear bushing is leaking it is pretty easy to replace the bushing and seal.
There were many Haynes Repair manuals published for these cars. Get one for good reference. I may have an extra. There is also a great manual from Bentley that has more details.
volvolugnut
Thank you Mr. Lugnut,
This is all great information. Sounds like the relay repair is something for a winter project when there is not much else to do. I will keep that in mind.

I already received my copy of the Haynes manual. Looks like it's decent enough to get an idea about the basics. But I think I am learning more through online resources such as Matthews and Dave Barton. He has a wealth of information on his site as well.
98' S70, base, 5-speed manual, pewter/ tan, 145k miles
99' S70, base, 5-speed manual, nautic blue/ tan, 225k miles, currently inop
06' V70, auto, willow green/ charcoal, 147k miles
79' Ford Capri S, Euro Spec 2.8 V6, T9 5-speed manual, owned since 1986
58' Porsche Diesel Junior
13' Honda Odyssey :oops:
84' Mercedes 300 D, gold/ tan, 420k miles (retirement project :D )

User avatar
volvolugnut
Posts: 6235
Joined: 19 January 2014
Year and Model: 2001 V70
Location: Oklahoma USA
Has thanked: 928 times
Been thanked: 1002 times

Post by volvolugnut »

There is also an great 240 resource group at brickboard.com
They are more about the older Volvos than newer models covered well by MVS.

volvolugnut
The Fleet:
Volvo: 2001 V70 T5, 1986 244DL, 1983 245DL, 1975 245DL, 1959 PV544, multiple Volvo parts cars.
Mercedes: 2001 E320, 1973 280, 1974 280C, 1989 300E, 1988 300TE, 1979 300TD, parts cars.
2009 Smart Passion
Ford: 1977 F350, 1964 F150 (2), 1938 Tudor Sedan
Farmall tractors: 1956 400 Diesel, 1946 A
And others.

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