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Power Steering Hoses replacement

Help, Advice, Owners' Discussion and DIY Tutorials on Volvo's stylish, distinctive P2 platform cars sold as model years 2001-2007 (North American market year designations).

2001 - 2007 V70
2001 - 2004 V70 XC (Cross Country)
2004 - 2007 XC70 (Cross Country)
2001 - 2009 S60
2003 - 2007 S60 R
2004 - 2007 V70 R

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abscate  
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Re: Power Steering Hoses replacement

Post by abscate »

Those hoses are crying for oetiker clamps like lugs says. If you give me the OD of the hose I’ll send you some.

Crimp with a pair of dikes.
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Post by enotslim »

Thanks for the crimp clamp suggestion. Sounds promising. I swore at Oetiker clamps when I had to remove them. Now I know why people use them. I guess you don't need a dedicated tool for application as long as you don't cut through using dikes?

Is there any way to add crimp clamps to an existing line without threading them on over an exposed "cut" end? My main concern is that disassembling the fuel line sleeve runs the risk of creating more leaks as I necessarily flex the fragile hydraulic line. I will be gentle if disassembly is needed but avoiding would be better.

Thanks again.
Now:
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1988 240 Wagon
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Post by abscate »

If you get genuine oetikers you can actually disengage the raised teeth from the catches and slip them over an installed line, then re-engage and crimp. If you cheat like me and use PeX fittings from a home store this won’t work. I want to say the genuine Volvo ones can be installed this way too, like the size for those small turbo cooling lines.

Swear not at Ye oetiker removal in the presence of Saint Dremel, ye shall conquer the Devil .
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Post by enotslim »

Multiple Oetiker clamps from the belmetric.com site - which is right for this application?

|_ Oetiker 154 High Pressure->
|_ Oetiker 167 Stepless Ear
|_ Oetiker 163 Adjustable Ear
|_ Oetiker 168 LOW Stepless
Now:
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Post by enotslim »

abscate wrote: 06 Dec 2021, 03:04 If you get genuine oetikers you can actually disengage the raised teeth from the catches and slip them over an installed line, then re-engage and crimp.
Any instructions for doing this? I haven't figured it out or found instructions after lots of looking.

Tried the clamps below to avoid dismantling the fuel line patch. Still a small leak. PS hydraulics run at ~1,000 psi. Given this high pressure is my approach hopelessly doomed?
https://www.amazon.com/gp/aw/d/B0040CU0 ... asin_title

Thanks.
Now:
2004 XC70
Then:
1972 144
1988 240 Wagon
1998 V70 T5

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Post by volvolugnut »

enotslim wrote: 21 Dec 2021, 17:15
abscate wrote: 06 Dec 2021, 03:04 If you get genuine oetikers you can actually disengage the raised teeth from the catches and slip them over an installed line, then re-engage and crimp.
Any instructions for doing this? I haven't figured it out or found instructions after lots of looking.

Tried the clamps below to avoid dismantling the fuel line patch. Still a small leak. PS hydraulics run at ~1,000 psi. Given this high pressure is my approach hopelessly doomed?
https://www.amazon.com/gp/aw/d/B0040CU0 ... asin_title

Thanks.
My opinion is the mentioned clamp does not have much chance of sealing with this high of pressure. These clamps may be good to 250 PSI but not 1000 PSI.
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Post by abscate »

Yeah, at 1000 psi that needs a swage joint
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Post by volvolugnut »

To remove the oetiker clamps use a very small (1/8 inch or smaller) flat blade screwdriver. Pry the hole up and over the hook/tooth. Do not stab yourself while pushing and prying. Alter releasing the clamp tension, you can unfasten the hook and open the clamp for removal.
With a crimped loop clamp, you can also use the very small screwdriver to pry the loop open and release the tension on the clamp.
volvolugnut
The Fleet:
Volvo: 2001 V70 T5, 1986 244DL, 1983 245DL, 1975 245DL, 1959 PV544, multiple Volvo parts cars.
Mercedes: 2001 E320, 1973 280, 1974 280C, 1989 300E, 1988 300TE, 1979 300TD, parts cars.
2009 Smart Passion
Ford: 1977 F350, 1964 F150 (2), 1938 Tudor Sedan
Farmall tractors: 1956 400 Diesel, 1946 A
And others.

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Post by enotslim »

abscate wrote: 21 Dec 2021, 18:56 Yeah, at 1000 psi that needs a swage joint
Would a swage joint then require brazing or solder? Dilating the existing line might fracture the metal. Prepping the external surface of the existing line to braze or solder well to a dilated piece might be a problem. How about using two compression joints to replace the leaking portion of the hydraulic line by a length of new aluminum tubing? This would require (easier?) cleaning/prepping the ends of the remaining hydraulic line that are created by removing the leaking portion but the same is true for the clamped fuel line I've been trying to use. I think the irregular external surface of the corroded hydraulic line is one likely reason the clamps are leaking.
Now:
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Post by cn90 »

Re high-pressure PS Hose...

Has anyone here tried local hydraulic shop to rebuild, shops where farmers use to rebuild their hoses?
2004 V70 2.5T 100K+
2005 XC90 2.5T 110K+

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