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PCV R&R - Losing the battle to the dreaded hidden Intake bolt Topic is solved

Help, Advice, Owners' Discussion and DIY Tutorials on Volvo's stylish, distinctive P2 platform cars sold as model years 2001-2007 (North American market year designations).

2001 - 2007 V70
2001 - 2004 V70 XC (Cross Country)
2004 - 2007 XC70 (Cross Country)
2001 - 2009 S60
2003 - 2007 S60 R
2004 - 2007 V70 R

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abscate
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Re: PCV R&R - Losing the battle to the dreaded hidden Intake bolt

Post by abscate »

It’s very much in line with the Pcv banjo bolt. Volvo says to displace the ps pump and remove the alternator. Once this is done, accessing the Pcv banjo is a breeze. An extra 30 minutes of work x2 saves cross threading, dropped washers, and hours of swearing.
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br0dy519
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Post by br0dy519 »

Exactly. At my age (29.. lol) I have no patience for it anymore. Take the extra time. While you're draining the coolant why not decompress, take a break, and have a beer.

Also of note for anyone reading these posts: 12mm x 16mm copper washers are standard and should be available at any of your local auto part suppliers. 2x of these are used on the intake manifold and 2x are used on the PCV (coolant?) line connection at the block on the right. Grab 6 to be safe because you WILL drop them and be upset.
04s60 2.4
04xc70 2.5t
prwood wrote:I wish I had a permanent car repair area that was covered, had a level surface, lighting and fans, a workbench, and tool cabinets. You know,like a garage. Much of my time during the job is spent hauling things up and down the stairs to the basement or in and out of the storage shed, or running back downstairs when I realize I need something else,or taking a break from standing out in the sun,or using flashlights or work lamps when it gets dark.

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abscate
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Post by abscate »

br0dy519 wrote: 28 Mar 2022, 23:49 Exactly. At my age (29.. lol) I have no patience for it anymore. Take the extra time. While you're draining the coolant why not decompress, take a break, and have a beer.

Also of note for anyone reading these posts: 12mm x 16mm copper washers are standard and should be available at any of your local auto part suppliers. 2x of these are used on the intake manifold and 2x are used on the PCV (coolant?) line connection at the block on the right. Grab 6 to be safe because you WILL drop them and be upset.
Nice. You figured this out 40 years ahead of me…. :D
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
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