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'97 Volvo 850 GLT: Fan Relay reliability advice and opinions sought (3545803, 1398845)... getting ready for trip

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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jreed
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Year and Model: '97 Volvo 855 GLT
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'97 Volvo 850 GLT: Fan Relay reliability advice and opinions sought (3545803, 1398845)... getting ready for trip

Post by jreed »

I'm getting our '97 Volvo 850 GLT wagon ready for a road trip and I've replaced quite a few things already, but never touched these two relays. Curious if anybody's experienced a failure with either of these relays and if so what was the root cause? Are these good candidates to replace or have spares ready to go in case of failure? Thanks for your advice and opinions.
Relays on fan shroud
Relays on fan shroud
IMG_5363.jpg (340.34 KiB) Viewed 5527 times
3545803
IMG_5362.jpg
IMG_5362.jpg (464.83 KiB) Viewed 5527 times
1398845 (this part doesn't come up directly on IPD, FCP or Tasca, with an alternate part number P/N 9442933)
IMG_5354.jpg
IMG_5354.jpg (645.96 KiB) Viewed 5527 times
1997 855 GLT (Light Pressure Turbo) still going strong. Previous: 1986 240 GL rusted out in '06, 1985 Saab 900T rusted out in '95, 1975 Saab 99 rusted out in '95, 1973 Saab 99 rusted out in '94

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abscate
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Post by abscate »

I don’t recall any failure here. If you want some , or other parts for a spares box to return later, pm me though.

I pooched those two thin gauge yellow wires on my T5, be careful with those
Empty Nester
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1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
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Chuck W
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Post by Chuck W »

The "803" relay is your main FI system relay.

I haven't seen one fail, but the connectors do suffer the same degradation that all of the connectors in the engine bay of these cars seem to.
'97 854 T5 - Manual Swap/M4.4/COP/NA cams/P2R Brakes/16T/ chassis bracing/ XC70 nose swap
'97 855 GLT - Hers. RN swap/16T/COP/VVT/exhaust/302s/Flashed M4.4/ chassis bracing/ 2 kid seats
'78 GLE - Waiting in the wings. Future whiteblock/T5 swap.

The Others- '83 TBird turbo, '85 Mercury Marquis LTS (1 of 134), '86 LTD Wagon, '81 Granada GL, '76 Beetle, '93 F-150 I6

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