Login Register

1995 Volvo 850 Fuel pump and relay parts

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

Post Reply
wheelsup
Posts: 1296
Joined: 28 June 2005
Year and Model:
Location: Raleigh, NC
Has thanked: 15 times
Been thanked: 20 times

1995 Volvo 850 Fuel pump and relay parts

Post by wheelsup »

It has come time to replace these on my car.

Lots of price points here...but I admit for such an old car I am leaning towards the cheaper end.

For relay (I know Uro has not great rep, but it's a relay not suspension)

https://www.autozone.com/fuel-delivery/ ... 481396_0_0

Here is FCP's relay:

https://www.fcpeuro.com/products/volvo- ... -1#reviews

Note: my car has 87a and 87b, no 87. It's a 1995. Why?

I'd just like to replace the whole pump assembly unless you can think of a reason why not to:

https://www.ebay.com/itm/333858394175?m ... media=COPY

Fuel pump gasket seal (not sure if pump above includes it), FCP has cheaper if I buy their relay:

https://www.ebay.com/itm/195043648410

Am I shooting my self in the foot here or what are your thoughts? FCP sells a name brand relay for $40 and a new pump for $100, not sure if that includes check valve which I believe is the problem with my car.
1995 850 GLT Wagon w/ 200,000 miles

User avatar
abscate
MVS Moderator
Posts: 35275
Joined: 17 February 2013
Year and Model: 99: V70s S70s,05 V70
Location: Port Jefferson Long Island NY
Has thanked: 1500 times
Been thanked: 3810 times

Post by abscate »

Relay is a junkyard item honestly. Probably lots have spares here, too. I do
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
Link to Maintenance record thread

wheelsup
Posts: 1296
Joined: 28 June 2005
Year and Model:
Location: Raleigh, NC
Has thanked: 15 times
Been thanked: 20 times

Post by wheelsup »

abscate wrote: 17 Jul 2022, 15:16 Relay is a junkyard item honestly. Probably lots have spares here, too. I do
I'd totally do that normally but at this point I don't want to get stuck and have to carry tools around with me.

At 27 years old it's starting to get up there and I've got a new Maverick on my radar, it just needs to get me to the point where they start shipping again haha.
1995 850 GLT Wagon w/ 200,000 miles

User avatar
jreed
Posts: 1619
Joined: 8 March 2009
Year and Model: '97 Volvo 855 GLT
Location: RTP, North Carolina
Has thanked: 352 times
Been thanked: 192 times

Post by jreed »

There is an interesting description of the differences between pins 87 / 87A / 87B on relays by Rob Siegel here:
https://www.hagerty.com/media/maintenan ... ys-part-2/
Siegel writes mostly about BMW but the electrical information about Bosch components is helpful for Volvos too. He has written some good books about car repair such as "Hack Mechanic"... a highly recommended read.
1997 855 GLT (Light Pressure Turbo) still going strong. Previous: 1986 240 GL rusted out in '06, 1985 Saab 900T rusted out in '95, 1975 Saab 99 rusted out in '95, 1973 Saab 99 rusted out in '94

User avatar
foggydogg
Posts: 2948
Joined: 17 October 2009
Year and Model: '98 V70 R, 97 850 T5
Location: District Of Columbia, not one of the Several States
Has thanked: 83 times
Been thanked: 402 times

Post by foggydogg »

wheelsup wrote: 17 Jul 2022, 17:51
abscate wrote: 17 Jul 2022, 15:16 Relay is a junkyard item honestly. Probably lots have spares here, too. I do
I'd totally do that normally but at this point I don't want to get stuck and have to carry tools around with me.

At 27 years old it's starting to get up there and I've got a new Maverick on my radar, it just needs to get me to the point where they start shipping again haha.
Plus one with Dr. Abscate; Robert Spinner always looks for the date code on J/Y relays. One of his videos covers just fuel pump issues.
Most of us have a torx bit screwdriver in the glovebox anyway, and changing that relay is a three minute job, unless it's dark and you drop the screwdriver.
Robert just replaced a pump in his 850 T5R at 500k miles, but the one in it at this point was a J/Y pump that only had 200k on it in his car.
My suggestion would be to replace the relay first, then if the problem is persistent, do a fuel pressure test.
Avoid anything URO.
69 1800s, @500k Death by Rust
94 850 Turbo, T-boned, ambulance for me, crusher for it
97 855 T5, 855 R projects
98 V70R x2, Silver Junkyard rescue, Coral Red
98 V70GLT x2, parts cars
00 V70xc x2, both now dead
62 122s, gone to live in Richmond
56 445 Duett basket project
1950 Studebaker 2R10 flatbed, T9 crashbox

User avatar
abscate
MVS Moderator
Posts: 35275
Joined: 17 February 2013
Year and Model: 99: V70s S70s,05 V70
Location: Port Jefferson Long Island NY
Has thanked: 1500 times
Been thanked: 3810 times

Post by abscate »

There was another brand, K something, with short-lived reports here on MVS, another one to avoid.
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
Link to Maintenance record thread

User avatar
erikv11
Posts: 11800
Joined: 25 July 2009
Year and Model: 850, V70, S60R, XC70
Location: Iowa
Has thanked: 292 times
Been thanked: 765 times

Post by erikv11 »

That would be KAE.
'95 854 T-5R, Motronic 4.4, 185k
'98 V70, T5 tune-injectors-turbo, LPT engine, 304k, daily driver
'06 S60 R, 197k
'07 XC70, black, 205k
'07 XC70, willow green, 212k
'99 Camry V6 :shock: 153k
gone: '96 NA 850 210k, '98 NA V70 182k, '98 S70 NA 225k, '96 855 NA 169k

wheelsup
Posts: 1296
Joined: 28 June 2005
Year and Model:
Location: Raleigh, NC
Has thanked: 15 times
Been thanked: 20 times

Post by wheelsup »

jreed wrote: 18 Jul 2022, 05:36 There is an interesting description of the differences between pins 87 / 87A / 87B on relays by Rob Siegel here:
https://www.hagerty.com/media/maintenan ... ys-part-2/
Siegel writes mostly about BMW but the electrical information about Bosch components is helpful for Volvos too. He has written some good books about car repair such as "Hack Mechanic"... a highly recommended read.
I ended up finding a thread on here about my exact problem. Guy had my same relay.

In the end he bought the Volvo branded one on FCP that I did and it worked. Fingers crossed, it's on the way for me.
1995 850 GLT Wagon w/ 200,000 miles

wheelsup
Posts: 1296
Joined: 28 June 2005
Year and Model:
Location: Raleigh, NC
Has thanked: 15 times
Been thanked: 20 times

Post by wheelsup »

abscate wrote: 18 Jul 2022, 10:27 There was another brand, K something, with short-lived reports here on MVS, another one to avoid.
Read that as well, spent $20 more to buy blue box, or whatever color they come in now.
1995 850 GLT Wagon w/ 200,000 miles

wheelsup
Posts: 1296
Joined: 28 June 2005
Year and Model:
Location: Raleigh, NC
Has thanked: 15 times
Been thanked: 20 times

Post by wheelsup »

foggydogg wrote: 18 Jul 2022, 09:42
wheelsup wrote: 17 Jul 2022, 17:51
abscate wrote: 17 Jul 2022, 15:16 Relay is a junkyard item honestly. Probably lots have spares here, too. I do
I'd totally do that normally but at this point I don't want to get stuck and have to carry tools around with me.

At 27 years old it's starting to get up there and I've got a new Maverick on my radar, it just needs to get me to the point where they start shipping again haha.
Plus one with Dr. Abscate; Robert Spinner always looks for the date code on J/Y relays. One of his videos covers just fuel pump issues.
Most of us have a torx bit screwdriver in the glovebox anyway, and changing that relay is a three minute job, unless it's dark and you drop the screwdriver.
Robert just replaced a pump in his 850 T5R at 500k miles, but the one in it at this point was a J/Y pump that only had 200k on it in his car.
My suggestion would be to replace the relay first, then if the problem is persistent, do a fuel pressure test.
Avoid anything URO.
I found a Bosch replacement pump on eBay for $48 so bought that one.

https://www.ebay.com/itm/164829165677

I bought that, a section for new fuel line for $8, the seal for $10, and the relay for $66. So for $150 I can refresh my 27 year old fuel delivery. I'm mostly OK with that seeing as though the last time I ordered anything was a $140 resister from FCP three years ago lol. Oh wait, and a $40 brake switch I bought from Autozone. This car has been good to me and owes me nothing :).
1995 850 GLT Wagon w/ 200,000 miles

Post Reply
  • Similar Topics
    Replies
    Views
    Last post