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2004 XC70 Front Bumper Cover

Help, Advice, Owners' Discussion and DIY Tutorials on Volvo's stylish, distinctive P2 platform cars sold as model years 2001-2007 (North American market year designations).

2001 - 2007 V70
2001 - 2004 V70 XC (Cross Country)
2004 - 2007 XC70 (Cross Country)
2001 - 2009 S60
2003 - 2007 S60 R
2004 - 2007 V70 R

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kurtandkris
Posts: 4
Joined: 11 May 2023
Year and Model: 2004 XC70
Location: Long Island (New York)
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2004 XC70 Front Bumper Cover

Post by kurtandkris »

OK - yes i've searched this forum and a few other places for this info. My 17 y.o. son got into his first fender bender in my 2004 XC70 (Silver with black ?blue? trim/bumper cover). The car has 225k miles on it but still runs very well and I just put a new alternator into it. I'd like to keep the car. I don't 'need' a new bumper cover - it's has a semi-small crack in it and some scratches - but overall it's fine. I would *like* to find a new bumper cover.

The problem is that bumper cover is no longer available (discontinued - part 8620579).

I am told the 2005 - 2007 models also fit my car (wipers and foglights) but can't seem to confirm this anywhere other than here:
https://www.swedespeed.com/threads/can- ... on.638580/ (sorry Matt's site for cross posting sort of).

So since I like the look of the 2005+ front bumper covers better I'd love to source one of those.
I've found a 2004 on ebay but he's asking $350 + $275 shipping
https://tinyurl.com/4rvcbxf2

My ask:

1) Does the 2005 + XC70 front bumper cover fit onto my 2004?
2) If so, does anyone have a part number or know where I can get it (I've found part 8663710 but can't get it confirmed to be the proper piece - seems to map to a V70).

3) Any other advice or thoughts or parts that will fit this car front bumper cover?

Thanks,

Kurt

scot850
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Post by scot850 »

How bad is the damage? If it is not too bad you could have it repaired with plastic welding and stitching. You can even buy the tools on line.

I have repaired a couple of bumper covers with 'ears' torn in them by owners driving over concrete stop blocks in parking bays. They then back up and the metal tie rods for the blocks (re-bar) which sit higher tear 2 pieces and fold them back. I really would like to get the stitching machine at some point as it makes it much easier then to weld after.

Neil.
2006 V70 2.5T AWD Polestar tune
2000 V70 R - still being an endless PITA
2006 XC70 - Our son now has this and still parked in our garage
2003 Toyota 4Runner V8 Limited
2015 Kia Sportage EX-L - Sold
1993 850 GLT -Sold
1998 V70 XC - Sold
1997 Volvo 850 SE NA - Went to niece in California - Sold
2000 V70 SE NA - Sold

vtl
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Year and Model: 2005 XC70
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Post by vtl »

Poly-carbonate headlights car's bumper will not fit glass headlights car, there's no cutouts for wipers. Repair yours with a hot stitches gun as advised, it would be the cheapest.

I had a minor damage after kissing bear's butt way up north in Canada, lost fog light in accident and had a few cracks. Repaired successfully.

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Krons
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Post by Krons »

vtl wrote: 12 May 2023, 09:02 Poly-carbonate headlights car's bumper will not fit glass headlights car, there's no cutouts for wipers. Repair yours with a hot stitches gun as advised, it would be the cheapest.

I had a minor damage after kissing bear's butt way up north in Canada, lost fog light in accident and had a few cracks. Repaired successfully.
Wondering if you removed the wipers/wiper motors if the late ones would fit? If generally found the wipers and washers to be pretty useless anyway.
08 S602.5T/05 XC902.5T/02 S602.4T
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vtl
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Post by vtl »

Krons wrote: 12 May 2023, 11:01 Wondering if you removed the wipers/wiper motors if the late ones would fit? If generally found the wipers and washers to be pretty useless anyway.
It would fit without wiper motors/arms.

kurtandkris
Posts: 4
Joined: 11 May 2023
Year and Model: 2004 XC70
Location: Long Island (New York)
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Post by kurtandkris »

Thanks everyone for your thoughts! @scot850 (Neil) and @VTL - in terms of repairing (I like your direction on this BTW) - what have you done or used to repair the outer surface? Have you used any particular polyester fillers? Have you used any particular paint to recoat and make it look 'new' again? Something like this but easier to find: https://www.finixa.com/en/products/poly ... or-plastic. Or this one on ebay: https://tinyurl.com/32ck5haf

I'm looking at products by SEM (like this one: https://www.semproducts.com/product/tex ... ct-details) to finish this project when done by painting it with texture.

The plastic staplers are surprisingly inexpensive at somewhere between $25 and $50 each including the stitching metals.

Again - many thanks!

kurtandkris
Posts: 4
Joined: 11 May 2023
Year and Model: 2004 XC70
Location: Long Island (New York)
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Post by kurtandkris »

FWIW - i've gone ahead and ordered the following from Amazon (no these are not affiliate links):

1) Variable Temp Heat Gun: https://www.amazon.com/gp/product/B078S ... UTF8&psc=1
2) Plastic Stapler: https://www.amazon.com/gp/product/B09NN ... UTF8&psc=1 ($5 off on purchase - chose as it also has the flat/plastic melting/welding attachments not just staples).
3) Flexible Filler (for bumpers): https://www.amazon.com/gp/product/B0002 ... UTF8&psc=1
4) Filler prep (Adhesion) - not sure I really needed it but thought i'd go for it anyway: https://www.amazon.com/gp/product/B0007 ... UTF8&psc=1

Also, IPD recommends this paint as the 'best' permanent solution to graying/chalky bumpers (yes I know mine are technically blue)

5)SEM Bumper Coater: https://www.amazon.com/SEM-39103-Origin ... C63&sr=1-1

vtl
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Post by vtl »

kurtandkris wrote: 23 May 2023, 05:34 Thanks everyone for your thoughts! @scot850 (Neil) and @VTL - in terms of repairing (I like your direction on this BTW) - what have you done or used to repair the outer surface?
I did nothing. It is a battle wagon I used extensively and abusively for my overlanding trips. Thus, it is scratched, cracked and bent some places. If I ever find aspiration to do it, I'll blow plastic in Raptor.

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