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2004 XC70 no start - faulty fuel pump and/or electrical connections? Topic is solved

Help, Advice, Owners' Discussion and DIY Tutorials on Volvo's stylish, distinctive P2 platform cars sold as model years 2001-2007 (North American market year designations).

2001 - 2007 V70
2001 - 2004 V70 XC (Cross Country)
2004 - 2007 XC70 (Cross Country)
2001 - 2009 S60
2003 - 2007 S60 R
2004 - 2007 V70 R

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enotslim
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Re: 2004 XC70 no start - faulty fuel pump and/or electrical connections?

Post by enotslim »

cn90 wrote: 19 Aug 2023, 08:19 Please list locations you have looked for PEM...
Have not been able to locate the PEM on top of gas tank next to fuel filter, in spare tire well or behind the anterior portion of the right rear wheel well liner. See photos. I checked top of the tank looking from several directions, using endoscope, etc.
Attachments
top of gas tank next to fuel filter
top of gas tank next to fuel filter
2021-09-06 17.35.58_1200px.jpg (91.65 KiB) Viewed 1947 times
spare tire well
spare tire well
2021-09-06 19.02.11_1200px.jpg (225.33 KiB) Viewed 1947 times
behind right rear wheel well line
behind right rear wheel well line
2021-09-11 17.07.42_1200px.jpg (111.12 KiB) Viewed 1947 times
Now:
2004 XC70
Then:
1972 144
1988 240 Wagon
1998 V70 T5

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jonesg
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Post by jonesg »

ok,Wait for it to fail.
the pump primes when key is turned from 0 to pos II, not from II to III.
You can here it hum, the pump doesn't click, it hums for about 2 to 3 seconds to build pressure.
Once primed and ready to start test the fuel pressure at the rail.
No fuel at rail?.... pump failed.
Swap the pump.

cn90
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Post by cn90 »

For gas tank, search the web but you need a flash light to look for PEM. It is easy to miss it.

Please post a photo of gas tank closeup...
2004 V70 2.5T 100K+
2005 XC90 2.5T 110K+

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jonesg
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Post by jonesg »

cn90 wrote: 22 Sep 2023, 13:05 For gas tank, search the web but you need a flash light to look for PEM. It is easy to miss it.

Please post a photo of gas tank closeup...
04 was a split yr, some have some don't.

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erikv11
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Post by erikv11 »

cn90 wrote: 22 Sep 2023, 13:05 For gas tank, search the web but you need a flash light to look for PEM. It is easy to miss it.

Please post a photo of gas tank closeup...
Read the post - OP looked above and around the tank with an endoscope, and pretty clearly knows where to look. It seems there’s no PEM on this one.
'95 854 T-5R, Motronic 4.4, 185k
'98 V70, T5 tune-injectors-turbo, LPT engine, 304k, daily driver
'06 S60 R, 197k
'07 XC70, black, 205k
'07 XC70, willow green, 212k
'99 Camry V6 :shock: 153k
gone: '96 NA 850 210k, '98 NA V70 182k, '98 S70 NA 225k, '96 855 NA 169k

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abscate
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Post by abscate »

I think it is a metal vs plastic parts split for the PEM on the early P2s
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1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
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cn90
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Post by cn90 »

erikv11 wrote: 22 Sep 2023, 16:46...Read the post - OP looked above and around the tank with an endoscope, and pretty clearly knows where to look. It seems there’s no PEM on this one...
So,

You enjoy being a cop in this forum?
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erikv11
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Post by erikv11 »

You're welcome!
'95 854 T-5R, Motronic 4.4, 185k
'98 V70, T5 tune-injectors-turbo, LPT engine, 304k, daily driver
'06 S60 R, 197k
'07 XC70, black, 205k
'07 XC70, willow green, 212k
'99 Camry V6 :shock: 153k
gone: '96 NA 850 210k, '98 NA V70 182k, '98 S70 NA 225k, '96 855 NA 169k

enotslim
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Post by enotslim »

OP Update: Car continues to start without fail. Changed fuel filter 2 weeks ago. An initial hesitation when starting persisted for several days, long after the fuel line should have been fully primed. I thought this was odd but it always started. Starting is now back to normal. However, I soon noticed a fuel smell in interior. Discovered the top of the fuel pump is leaking. I am pursuing replacement by a dealer under the recall for this failure (NHTSA PE09-039, see also viewtopic.php?t=25517&start=10) but without much hope for success dono's despite experience recounted at the link. I will install a new fuel pump myself if the dealer won’t do it under recall.

My question here is: could this leak be related to the failure to start that began this thread? Or are they just coincidental? The leak is recent so I don’t think it’s a direct cause. Could failed starts and the leak be related to some underlying issue?

The pump will be replaced soon regardless.
Now:
2004 XC70
Then:
1972 144
1988 240 Wagon
1998 V70 T5

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abscate
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Post by abscate »

Possible but I doubt it. You need to lose all the fuel pressure for a no-start and that would mean a gusher of gas
Empty Nester
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