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How on earth does one get the driver's side CV axle to pop INTO the manual transmission?

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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ThaddeusTheBold
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Year and Model: 1999 S70 T5
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How on earth does one get the driver's side CV axle to pop INTO the manual transmission?

Post by ThaddeusTheBold »

Hi,

I posted a couple of days ago about my struggles with getting the engine out of my 1999 S70 T5, manual transmission, which I am converting to electric drive. I wound up unhooking the control arms, removing the CV axles, and removing both engine and transaxle at the same time. Well and good.

Now, "Assembly is the reverse of disassembly". Except it ain't. Pulling the CV axle out of the transaxle on the driver's side just required a little prying. Putting the new one back in is not happening.

The transaxle is in place, the passenger side CV axle is in place, the driver's side axle is in place EXCEPT for that last POP where the little snap ring compresses enough to slide into the groove that's somewhere in the bowels of the machine. It won't POP. So it's about 1.5 inches away from being installed.

Please tell me the trick. There has to be a trick.

Hopefully,

T

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abscate
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Post by abscate »

If you replaced the axle with an aftermarket, many of them have a poorly made snap ring that can ruin your whole afternoon. We swap them ( the snap rings) over when we swap axles

The trick is…

Wheel bearing grease. Glue the snap ring into a nice symmetric position with a dollop of grease, then it will snap in with a nice pop.
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
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ThaddeusTheBold
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Joined: 23 March 2022
Year and Model: 1999 S70 T5
Location: Saint Paul
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Post by ThaddeusTheBold »

Thank you! I'll try that tonight.

I wish I had a lift. It would simplify much.

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Sveedy
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Post by Sveedy »

Build yourself some stacking 2 x 4 wheel cribs. They work great.
https://restocar.com/blog/how-to-make-w ... ar-stands/
Try to learn life's bad lessons vicariously through others.


1996 850 Turbo GLH ( Goes Like Hell )
1999 V70 GLT

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ThaddeusTheBold
Posts: 60
Joined: 23 March 2022
Year and Model: 1999 S70 T5
Location: Saint Paul
Been thanked: 10 times

Post by ThaddeusTheBold »

It's done. It went POP.

The engine is out, the transaxle is back in, the car is sitting on its wheels.

I am kind of wondering if I'll be putting back enough weight to put the suspension where it needs to be. It's sitting crazy high now...I might be needing diferent springs....

This project is always throwing me curve balls.

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