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What did you do to your Volvo today? Topic is solved

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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volvolugnut  
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Year and Model: 2001 V70
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Re: What did you do to your Volvo today?

Post by volvolugnut »

A couple days ago, I replaced the power steering tank on my 1987 240 with a used one from one of my parts cars. The old one had a slow leak and was making a mess on the fender. I hope the new (used) one has better manners. I got a partial PS fluid (Dextron) change in the process.
Now if only the dash lights worked all the time.
volvolugnut
The Fleet:
Volvo: 2001 V70 T5, 1986 244DL, 1983 245DL, 1975 245DL, 1959 PV544, multiple Volvo parts cars.
Mercedes: 2001 E320, 1973 280, 1974 280C, 1989 300E, 1988 300TE, 1979 300TD, parts cars.
2009 Smart Passion
Ford: 1977 F350, 1964 F150 (2), 1938 Tudor Sedan
Farmall tractors: 1956 400 Diesel, 1946 A
And others.

scot850  
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Year and Model: 2000 V70 R
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Post by scot850 »

That is a huge disappointment. You'd think Scarlett would appreciate all the attention. Always an potential for an issue after a car has stood for a while, but also missing something on re-assembly. Old pipes can get disturbed or cracked. Sometimes it is best to just walk away and have a break before tackling the diagnostics.

Good Luck!

Neil.
2006 V70 2.5T AWD Polestar tune
2000 V70 R - still being an endless PITA
2006 XC70 - Our son now has this and still parked in our garage
2003 Toyota 4Runner V8 Limited
2015 Kia Sportage EX-L - Sold
1993 850 GLT -Sold
1998 V70 XC - Sold
1997 Volvo 850 SE NA - Went to niece in California - Sold
2000 V70 SE NA - Sold

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ZionXIX
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Post by ZionXIX »

scot850 wrote: 25 Oct 2025, 08:36 That is a huge disappointment. You'd think Scarlett would appreciate all the attention. Always an potential for an issue after a car has stood for a while, but also missing something on re-assembly. Old pipes can get disturbed or cracked. Sometimes it is best to just walk away and have a break before tackling the diagnostics.

Good Luck!

Neil.
Definitely. Luckily I didnt touch any engine components. I caved last night and pulled the distributor cap. Clean as can be. Im gonna pursue the fuel. Check pressure, maybe drain the tank and add more fresh gas and possibly change the fuel filter. If Im feeling really adventurous I might pull the injectors and bench test them.
Scarlett: 1996 850 Turbo Wagon in Reagent Red Pearl ~210K mi
Norman: 2012 F150 XLT Crew Cab in Oxford White ~110K mi
Ember: 2005 XC90 2.5T FWD in Ruby Red Metallic ~83K mi *Newest addition to the fleet*
Ruby: 1997 850 Turbo Wagon in Reagent Red Pearl - parts car
Rose: 2020 Ram 1500 in Delmonico Red Pearl - SWMBO's Vehicle

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manovlov
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Year and Model: 1995 850 GLT 2.5 170
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Post by manovlov »

I'll have no choice to take the torche...
Pare feu catalyseur.jpg
The motor of the plate ACC is good to be replaced.
Roue dentée clapet volet clim.jpg
I've replaced gearbox rings
Clip bague levier de vitesse.jpg
Bague levier de vitesse.jpg
Bagues leviers de vitesses.jpg
The motor upper mount needs to be replaced also.
Support haut moteur tablier.jpg
I've cleaned one of my exhaust parts.
Catalyseur.jpg
I've broken his plastic small thing when i've replaced the hose to feed the fuel tank.
clapet anti retour.jpg
I've rebuilt the complete fuel lines.
Attachments
Moteur volet clim.jpg
1995/02 850 GLT 2.5 170 Petrol M56

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ZionXIX
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Post by ZionXIX »

Nicely done!
Scarlett: 1996 850 Turbo Wagon in Reagent Red Pearl ~210K mi
Norman: 2012 F150 XLT Crew Cab in Oxford White ~110K mi
Ember: 2005 XC90 2.5T FWD in Ruby Red Metallic ~83K mi *Newest addition to the fleet*
Ruby: 1997 850 Turbo Wagon in Reagent Red Pearl - parts car
Rose: 2020 Ram 1500 in Delmonico Red Pearl - SWMBO's Vehicle

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ZionXIX
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Year and Model: 1996 850 Turbo S/W
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Post by ZionXIX »

Im happy to report success with Scarlett! I was scratching my head convinced fuel was the problem. On a whim I decided to use my economical (guaranteed to burn your house down) Amazon smoke machine and found the intercooler hose disconnected. Re-connected everything but still running super rough. I pulled codes for a P0103 and dove into the forums. A post from 2017 led me to reset everything with a battery pull and Im up and running. Still slightly rough idle @800 rpm but very smooth at acceleration with lots of power. I went for a very much needed test drive. Alignment is way off but otherwise quite a smooth ride.
Scarlett: 1996 850 Turbo Wagon in Reagent Red Pearl ~210K mi
Norman: 2012 F150 XLT Crew Cab in Oxford White ~110K mi
Ember: 2005 XC90 2.5T FWD in Ruby Red Metallic ~83K mi *Newest addition to the fleet*
Ruby: 1997 850 Turbo Wagon in Reagent Red Pearl - parts car
Rose: 2020 Ram 1500 in Delmonico Red Pearl - SWMBO's Vehicle

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manovlov
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Year and Model: 1995 850 GLT 2.5 170
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Post by manovlov »

I continue.
I cleaned the air filter box.
Air filter box.jpeg
Air filter box 2.jpeg
Then i replaced the exhaust seal, cleaned springs, replace bolts by Volvo ones. I used cable ties to keep compressed the springs, add a washer.
Exhaust seal.jpeg
Exhaust seal 2.jpg
Exhaust springs.jpg
I finished my work time by having a look to the exhaust bracket. Cleaned everything, where the car frame receive the bracket, and putted on some rust killer. Tomorrow, when everything will be dry, a bit of black paint, and to reassemble the all stuff.
Exhaust bracket 1.jpg
Exhaust bracket 2.jpg
1995/02 850 GLT 2.5 170 Petrol M56

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ZionXIX
Posts: 1310
Joined: 11 August 2014
Year and Model: 1996 850 Turbo S/W
Location: Texas
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Post by ZionXIX »

Is anyone having trouble sourcing new fuel injectors for the 850s?
Scarlett: 1996 850 Turbo Wagon in Reagent Red Pearl ~210K mi
Norman: 2012 F150 XLT Crew Cab in Oxford White ~110K mi
Ember: 2005 XC90 2.5T FWD in Ruby Red Metallic ~83K mi *Newest addition to the fleet*
Ruby: 1997 850 Turbo Wagon in Reagent Red Pearl - parts car
Rose: 2020 Ram 1500 in Delmonico Red Pearl - SWMBO's Vehicle

scot850  
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Year and Model: 2000 V70 R
Location: Calgary, Alberta, Canada
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Post by scot850 »

Spent a few hours this morning going over a 98 V70 T5 for the young owner. He is the brother of one of my friends at the new Volvo dealer who is a longtime service advisor. I had mentioned I think that he was quoted $6600 in repairs for the car which was a shock to him. He was planning to sell it but his brother suggested he talk to me!! :shock: :lol: :lol:

Another friend who lost his 99 V70 GLT to a stupid careless parking lot accident when a careless driver backed into his much loved car. He now has an 07 V70 T5 but it is mint so he is considering a winter beater so he came over to look at it as an option, especially as it is silver like his old car and a T5.

For a car from here the underside, whilst not mint, is only some surface rust on the underside of the rockers on the pinch weld. Wouldn't take more than a few hours to clean and treat with Fluid film protection.

Other than that, I confirmed the inspection details that the dealer found, identified the wrong part number listed for the lower turbo cooling hose (they gave the part number for the upper).

They did miss that neither parking brake cable is working. Both seized or broken. They will need attention.

So, I believe for easily less than $1000 in parts we can have the car mechanically sound.

The only other issue is somewhere along the line someone has fitted lowering springs. Not good. So we will have to pull those and re-instate OE level springs. I think I have a set of rears, but annoyingly I sold a mint set of T5 fronts to another MVS member, but that is ok. They went to a good home!!

My buddy is on the fence on this, but he may know a young guy who wants to upgrade from an 850 sedan to a wagon. I am also going to speak to another friend who bought my 00 V70 SE. He is retiring so might want a project.

Worst case, he may just keep the car as he wants it to go to an enthusiast. He asked if he decides to keep it, could I perhaps help tech him to repair it himself. Naturally I will, he also asked if his buddy could come along too, as he also wants to learn to wrench.

One way or another the car will live on. It has spent most of it's life actually owned by Volvo mechanics, 2 of which sold and bought it back more than once!

Neil.
2006 V70 2.5T AWD Polestar tune
2000 V70 R - still being an endless PITA
2006 XC70 - Our son now has this and still parked in our garage
2003 Toyota 4Runner V8 Limited
2015 Kia Sportage EX-L - Sold
1993 850 GLT -Sold
1998 V70 XC - Sold
1997 Volvo 850 SE NA - Went to niece in California - Sold
2000 V70 SE NA - Sold

454cid
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Post by 454cid »

Started it up for the first time in a number of weeks. It was the closest car to another car, I needed to jump.... jumping the other car did no good as it was a ground/security issue.

The Volvo's engine was rattling, for quite some time. I guess valve train? Finally it quieted down. I pulled the dip-stick and noticed vapor/smoke coming out. I guess that means it needs the PCV gone through. My bigger concern is that I noticed the positive battery cable had gotten very hot while sitting there idling for awhile.... long enough for the fans to kick on a couple of times in the 50F's. I wonder if that's what killed the previous battery. I also think the voltage was low, but everything I read on the board indicates Volvos charging at 13.x volts is normal... all my other vehicles charge at 14.x volts, Though. I'll have to search for positive cable info, I know it's been addressed here before. It'll make me sad, if I have to give up the Volvo cable ends, as they work so well.
1996 850
1999 S70 GLT (sold after deer hit)

2010 Ford Focus SE
2006 Cadillac CTS
1996 Mercedes C220
1999 Chevrolet K3500
1969 Buick LeSabre Custom 400

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