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Hot start/cranking issue and cold performance - 2007 S60 2.5T

Help, Advice, Owners' Discussion and DIY Tutorials on Volvo's stylish, distinctive P2 platform cars sold as model years 2001-2007 (North American market year designations).

2001 - 2007 V70
2001 - 2004 V70 XC (Cross Country)
2004 - 2007 XC70 (Cross Country)
2001 - 2009 S60
2003 - 2007 S60 R
2004 - 2007 V70 R

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zupi
Posts: 1
Joined: 1 November 2025
Year and Model: 2007 S60 2.5T
Location: Zagreb

Hot start/cranking issue and cold performance - 2007 S60 2.5T

Post by zupi »

Hi!

I'm having a long term issue with starting the car when warm (hot!). The hotter the weather the worse the symptoms. What happens is after turning the car off once I want to start it (regardless of instant or 5 minutes later), it performs like it's trying to crank 2 engines at once, sluggish. It does start on the first go but it's like forcing an old man to lift a heavy object. When cold it starts fine. Fuel pump is new as well as fuel filter, spark plugs, coil packs, changed the battery, coolant sensor in the past, even got the starter serviced at one point so I presume they cleaned the connectors but the issue still persists long term for more that 10 years now. When my fuel pump died recently it was cranking nice and fast, no struggles.

I'm really puzzled what is causing this behavior and the only thing I can think of is the heat soak of the starter. Or maybe the fuel pressure sensor? Or crank sensor? Or leaky injectors? There are no codes.

Starting wise I also noticed when the car is pointing uphill it also took more effort to start, sometimes even on the second go with hot weather. And even now with the new fuel pump I noticed it took twice as long to start in mild weather. So far I blame it on the 1/5 full tank.

And for diagnostic reasons when the car is warm it runs fine, no issues, smooth. But when starting cold...starts fine but short trims shoot up to +25 and stay around there until the engine warms up. As it's warming up they slowly go down and the car feels nicer to drive. Long trim is okay, about 1-2% but I don't like how it runs when cold and with low rpm/starting to accelerate, it's almost jerky and not as smooth. Once the rpm is up it's okay. Again no codes, MAF sensor seems to be working, vacuum leak and excess air? No idea how to even test that, I have no specialized tools. Or maybe injectors are doing something wrong when cold.

Anyone has some ideas?

It's an old Volvo but I love it. Everything works otherwise, it's super comfy, has decent power and I don't want to sell it! :)

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matthew1
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Post by matthew1 »

Welcome to MVS, zupi. Hot vs. cold behavior difference always brings to my mind thermal expansion. Old wiring or ground connections widening (or narrowing) and causing bad current. I'd start poking around the engine bay for battery cable and connections integrity. Also fuses and relays.
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abscate
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Post by abscate »

Measure the voltage at the starter terminal and compare to battery voltage, with everything off. You can also look at the temperature of the battery cables while running. They can develop resistance with age and cause your symptoms.

We call your symptom “ poor cranking’. To describe slow turning of engine when hot, vs “ poor starting “, which is when the engine spins well but doesn’t fire

25% fuel trim on start is normal, the car needs a rich mixture to start. I think the actual fuel trim on cold start is 100-150%, 25% is probably the most the trim parameter reports!

I measured this once on a P80
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Post by scot850 »

Depending on what fuel pump you fitted it could be the fuel pump. A buddy was having issues with his car and the fuel pump had been replaced with a cheap one from Amazon. Finally he replaced that one with a Bosch one and now all is good.

Other than that, follow Abscate's suggestion. Last thing would be the PEM (electronic fuel relay). Depending on the car it can be under the RHR of the car up on the front of the fuel tank, or in some cases on top of it. Some in 2005- had them relocated to the spare wheel area.

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2003 Toyota 4Runner V8 Limited
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