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Power steering shaft/rack replacement options????

Help, Advice, Owners' Discussion and DIY Tutorials on all Volvo's "mid era" rear wheel drive Volvos.

1975 - 1993 240
1983 - 1992 740
1982 - 1991 760
1986 - 1991 780
1990 - 1998 940
1990 - 1998 960
1997 - 1998 V90/S90

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hrforever
Posts: 18
Joined: 29 November 2008
Year and Model:
Location: Melbourne, Australia

Power steering shaft/rack replacement options????

Post by hrforever »

I'm wondering whether I can swap an older steering shaft ( from 1979 242) that incorporates a rubber ring to a later model (1981 onwards) that has the square collapsable shaft without changing the steering column or the power steering rack. I believe there are different shaft sizes (15mm Vs 19mm) on the rack end, but not sure about the steering column end.

Is the steering setup a complete system for each model or can they be mixed and matched?

I need to get rid of the rubber ring to allow a motor transplant to fit and space is at a premium.

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billofdurham
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Posts: 6507
Joined: 2 February 2006
Year and Model: 855, 1995
Location: Durham, England
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Post by billofdurham »

This is not a definitive "yes" but having trawled through many pages of VADIS for 240 part numbers I have found that the steering shaft part number 1229209 is used on all 240 models from 1979 to 1993. The steering column was changed at least twice during that time.

The shaft is shown as fitting to all steering racks both with and without power steering from 1979 to 1993.

I have never tried this type of 'repair', nor have the two Volvo techs I have spoken to today, so will not totally commit myself but hope that it gives you some help.

Bill.

Bill.
Work was good - retirement is better.

1996 850GLT 2.5 20v Estate Manual.
1995 Peugeot Boxer 2.5Tdi Autosleeper.
Previously:
1984 244DL, Manual, Beige.
1987 744GLE, Manual, Green.
1991 960 3.0 24v, Auto, Silver.
1994 940T Wentworth, Auto, Blue.

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