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Do it yourself ABS module repair. Topic is solved

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

This topic is in the MVS Volvo Repair Database » Do It Yourself ABS Module Repair
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houruh1
Posts: 3
Joined: 30 May 2009
Year and Model: S70 1998
Location: Philadelphia

Re: Do it yourself ABS module repair.

Post by houruh1 »

I just found this site and posting on ABS modules. Great posts!! I have a 1998 S70 with 191,000 miles. Love the car but the ABS light has been on for a while. I have a local mechanic I like, who is generally reasonable and fair on labor, however, his price to fix the ABS was just too much. I will try the suggestions on this post and let you know how it works out.
Thanks so much for the great info.

1998 S70, non turbo 191k
2004 S60, non turbo 51k

arsenal6
Posts: 13
Joined: 3 June 2009
Year and Model: volvo 850
Location: Canada

Post by arsenal6 »

hey lee how long does it take for the silicone to dry out of curiosity?

turbotim2
Posts: 708
Joined: 4 February 2005
Year and Model:
Location: Maine

Post by turbotim2 »

I think I need to repair mine again... It worked great for a while but now I am getting the lights back again.
2004 XC70

2005 S60 2.5T AWD (gone)

1996 850 GLT Wagon in Blue (gone)

1996 850 GLT Wagon in Green (gone)

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misha
Posts: 5379
Joined: 7 December 2008
Year and Model: '97 850 2.5 20v
Location: Serbia
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Post by misha »

arsenal6 wrote:hey lee how long does it take for the silicone to dry out of curiosity?
It takes 24h for a complete dry,but you can install it after 12h.
'97 850 2.5 20v / fully equipped / Motronic 4.4 from the factory / upgraded with S,V,C,XC70 instrument cluster / polar white wagon
History of Volvos in the family:
'71 144 S
'73 144 De Luxe
'78 244 DL
'78 244 DL
'79 244 GLE
'85 340 GLS

vovo98
Posts: 2
Joined: 14 June 2009
Year and Model: 1998 V70 wagon
Location: Charlotte NC

Post by vovo98 »

Thanks to all for the "how to" on repairing the ABS module. I decided to give it a go this weekend myself. I needed a project. Out of all of my collected tools over the years I had no 5/32 socket. No worries, Lowes for $3.00 and while there picked up a tube of clear silicon sealant.
I inspected the module, removed the fuses, cables and torx head screws.
I decided to go with the "pry-bar" method to enter the crypt. Bingo. Easy once I found a board and 3" wood screws etc. Peeling up the clear membrane was a bit of a mess. Lucky I had a strong magnifying glass. Good eyes or not those bits circled in the picture are small. My 30watt iron was inadequate I suppose but I made it do. I just worked with the power leads because I COULD see minute cracking and hoped that was all there was to the problem. My solder job was amateurish but I managed to get some solder on the cracks. Hope it holds. Tested the unit and the lights went out in a few moments of driving. So I set about sealing the board and cover and reinstalling. Hooray. And thanks again.

tgrissom
Posts: 1
Joined: 17 June 2009
Year and Model: 97' 850GLT
Location: Wylie, TX

Post by tgrissom »

1997 Volvo 850 GLT

I have had the ABS/TRACS light going on and off for a few years but usually only during summer and usually only a couple of times a year. But this year it is much more consistent. I took it to a local repair guy and he said he didn't have the correct scanner to get the ABS codes. SO I took it to the local Volvo dealer to get the codes. They charged me $108 to tell me I need a new ABS control unit for $1050, installed, along with $1500 of other things. ( never did get the codes) I did not have the work done.

What gets my blood boiling is I asked if I buy the part from them, is it something I can install myself. His reply was "No, we have to load the unit (software I assume) and clear the codes."

If what I am reading on this forum is true, there is no software to load and the codes clear themself. True? I will try this fix this weekend and if all is as advertised Volvo is gonna hear from me about their unscrupulous dealer. This is not the first time I have felt like I have been taken for a ride at this place.
Wish me luck.

Ozark Lee
MVS Moderator
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Post by Ozark Lee »

There is no "mating" process on a '97. It is plug and play. The ABS/TRACS lights will remain on until you reach about 20 mph for the first time after it is repaired or replaced but it is good to go after that.

...Lee
'94 850 N/A 5 speed
'96 Platinum Edition Turbo
Previous:
1999 V70XC - Nautic Blue - Totaled while parked.
1999 V70XC - RIP - Wrecked Parts Car.
1998 S70 T5
1996 850 N/A
1989 740 GLT
1986 740 GLT
1972 142 Grand Luxe

DJerez
Posts: 1
Joined: 10 July 2009
Year and Model: 1999, S80.
Location: Boston, Ma

Post by DJerez »

Hi, I'm New Here. First i wanna thnx the person who did the write up, But i am very stuck, i am new in the do it yourself car repair due to low coming income. i have a 99 s80 the car i bought it for my mom as a bday gift 3yrs ago, and for the past year the car started to get all those symtoms Abs light track ect. after much thinking whether to buy another car or fix it i wanna give it a go fixing it, (the car stills mess like new). i located the box where it is, and i started to remove alot of pieces and things to make room(maybe i complicated it a lil more then u guys but i only knew i have to remove that box module). and um stuck i cant seem to locate the four torx bolts that i need to remove so the box can come out. this are pics of what i have done so far.The Box is under that silver thing, but um stuck trying to separate it or dont know how to remove it. PLEASE I WOULD APRICIATE ANY HELP, ALSO I AM A BEGINNER, so please be patient with me if i dont understand something. thank you.
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The Box is under that silver thing, but um stuck trying to separate it or dont know how to remove it
The Box is under that silver thing, but um stuck trying to separate it or dont know how to remove it
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remove all the air tubes
remove all the air tubes
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6.jpg (15.22 KiB) Viewed 3890 times

Ozark Lee
MVS Moderator
Posts: 14798
Joined: 7 September 2006
Year and Model: Many Volvos
Location: USA Midwest
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Post by Ozark Lee »

First off, welcome to MVS.

The bolts, at least on a 850, are on the bottom of the module at all four corners. They are not a standard torx but an E-torx which is like a bolt head with an inverse torx pattern.

I'm not sure if this is at all applicable to your S80 but one of the other Moderators - Vegasjetskier - has an S80 and he likely knows.

...Lee
'94 850 N/A 5 speed
'96 Platinum Edition Turbo
Previous:
1999 V70XC - Nautic Blue - Totaled while parked.
1999 V70XC - RIP - Wrecked Parts Car.
1998 S70 T5
1996 850 N/A
1989 740 GLT
1986 740 GLT
1972 142 Grand Luxe

demian5
Posts: 65
Joined: 21 June 2009
Year and Model: 1998 S70 GLT
Location: Mission Viejo

Post by demian5 »

Talk about Cake. The hardest part was geting the box open for sure. However the tip to screw it to a board, use a fulcrum and pry the top off (not pry it apart) was the best. After digging the silicone out, no problem getting it apart.
Onece apart, the two large power ones were cracked, however just to be sure, the electrical engineer here at the office reflowed all the connector ones and the coil ones like was suggested. Let's see if it works this evening!

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