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Help troubleshooting S60 Smoking Exhaust

Help, Advice, Owners' Discussion and DIY Tutorials on Volvo's stylish, distinctive P2 platform cars sold as model years 2001-2007 (North American market year designations).

2001 - 2007 V70
2001 - 2004 V70 XC (Cross Country)
2004 - 2007 XC70 (Cross Country)
2001 - 2009 S60
2003 - 2007 S60 R
2004 - 2007 V70 R

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S60 Blues
Posts: 23
Joined: 11 April 2009
Year and Model: S60 2001
Location: Pacifica,ca

Re: Help troubleshooting S60 Smoking Exhaust

Post by S60 Blues »

MIJ,
sent a note to your email address. I received a reply but it did not have an attachment.
Thanks, Gary

MadeInJapan
MVS Moderator
Posts: 13434
Joined: 31 March 2005
Year and Model: '98 S70 T5 '07S40T5
Location: Knoxville, TN American but born in Japan
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Been thanked: 35 times

Post by MadeInJapan »

I got it and sent a reply...our turbo's don't have water cooling.
'98 S70 T5 Emrld Grn Met/Beige Tons of Upgrades Mobil-1
'04 V70 2.5T Red/Taupe Some Upgrades Mobil-1
'07 S40 T5 AWD 6 speed manual! Silver/Black Stage1 Heico & Elevate
'07 S60 2.5T Blue/Taupe- my kid's Volvo

S60 Blues
Posts: 23
Joined: 11 April 2009
Year and Model: S60 2001
Location: Pacifica,ca

Post by S60 Blues »

First off thanks again for all your help. MIJ, i got the post and I am a little stumped, I guess you mean the S80 turbo is not water cooled? My turbo is water cooled.

So no sign of smoke in the dip stick. I did a test of the cooling for hydrocarbons and it was negative. I cleaned out the air discharge and the oil re-appeared. So I went ahead and pulled the turbo. Found the oil return leaking from the block and lots of oil on the turbo body. I really was still questioning my decision until I pulled off the exhaust. It was really wet with oil!

It was a relatively straight forward job. Ran into a couple of snags but I got it out! Now the hunt for turbo parts! I called Royal Volvo in SF and was surprised they didn't even carry all the basic gaskets let alone a rebuild kit. I have to decide if its worth the $700 to get it rebuilt and back in running shape or delay it a week chasing parts.

Thanks again for the assistance, I'll keep you posted.

MadeInJapan
MVS Moderator
Posts: 13434
Joined: 31 March 2005
Year and Model: '98 S70 T5 '07S40T5
Location: Knoxville, TN American but born in Japan
Has thanked: 17 times
Been thanked: 35 times

Post by MadeInJapan »

I see...interesting...the file I found from VADIS showed no water cooling for your turbo- I'm stumped too. Anyway, you're better off buying a used turbo (some over on Volvospeed.com) or a rebuild kit for yours on eBay ($70-$80 shipped).
'98 S70 T5 Emrld Grn Met/Beige Tons of Upgrades Mobil-1
'04 V70 2.5T Red/Taupe Some Upgrades Mobil-1
'07 S40 T5 AWD 6 speed manual! Silver/Black Stage1 Heico & Elevate
'07 S60 2.5T Blue/Taupe- my kid's Volvo

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