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auto to manual conversion

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

This topic is in the MVS Volvo Repair Database » Volvo Auto Transmission to Manual Conversion
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volvee850glt
Posts: 85
Joined: 29 November 2009
Year and Model: 1997 850 GLT
Location: North Carolina

Re: auto to manual conversion

Post by volvee850glt »

cool thanks
If I do decide to this I would just find a manual in a junkyard so I can just get everything off it at once.
'97 850 GLT- mbc, custom rip, custom cold/ram air intake, OBX turbo back performance exhaust.

volvee850glt
Posts: 85
Joined: 29 November 2009
Year and Model: 1997 850 GLT
Location: North Carolina

Post by volvee850glt »

Could anyone give me a list of manual 850's and possibly s70's that would have the M56H or L transmission so I know what to look for in a junkyard? I'm planing on just finding one car and getting everything off it if possible but I just need to know what to look for.
'97 850 GLT- mbc, custom rip, custom cold/ram air intake, OBX turbo back performance exhaust.

Japedo
Posts: 449
Joined: 11 July 2008
Year and Model:
Location: NB Canada

Post by Japedo »

The M56 is the only manual transmission used in the 850 series, so if you can get ahold of a junkyard just ask them if they have any manual transmission cars. 850's v70's s70s in the 93 to 98 range. THey will all bolt to your engine using the same bolts in the same place as your auto tranny.
It doesn't matter if it's turbo or a n/a model. This is all the info I knew when I was searching for parts.

I can't break it down as far as what models in what years have the manual, but I do know there are turbo 850's with the manual in canada, but not in the states.

Like you are trying to do, I got all my parts from one car. But the seller had everything removed and sold it as a kit, like I said for 500$

500$ to 1000$ seems to be the range for this stuff as a kit.
2003 v70 2.5tawd black/black 120miles
2007 nissan altima 2.5 cvt 107miles
2001 xc70 211 miles " collision"/ parts car
1994 850 turbo 315miles 5 speed "stoped fixing it"

wheelsup
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Post by wheelsup »

whoa wrote:Japedo, have you pulled transmissions both ways (with the engine out the top and by dropping the subframe)? If so, which would you recommend? (RMS replacement looming.)
I brought mine out the top and found it was fairly straight forward. Difference with bringing it out the top vs. bottom is you have to remove all the electrical components on the engine.
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Also you have to unbolt the a/c compressor from the accessory mounting plate unless you unhook the hoses. That's not the PITA. The PITA is reattaching it once you put the engine back in.

However you don't have to touch the subframe and lift the car up over the engine/tranny, and undo the suspension at all. Plus it's very easy to separate the engine/transmission outside the car and get to all the components of the engine if wanting to do work on it, like the timing belt, or oil pan o-rings. I wouldn't want to do the RMS without dropping the oil pan and making sure the block passageway is completely clear.

I might put the engine back in the car and try it the VADIS way of out the bottom if I have some spare time. At the moment I am just cherishing every moment I have at home...
1995 850 GLT Wagon w/ 200,000 miles

wheelsup
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Post by wheelsup »

Oh also you'd need a transmission jack to drop the tranny out the bottom unless removing the entire subframe. Those are pretty expensive, around $100+ even at Harbor Freight.
1995 850 GLT Wagon w/ 200,000 miles

whoa
Posts: 461
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Year and Model: 850 Turbo Wagon 1996
Location: san francisco
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Post by whoa »

Can you use a transmission adapter for your floor jack?

http://images.harborfreight.com/cpi/pho ... /95640.gif
1996 850 Turbo Wagon

Ozark Lee
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Post by Ozark Lee »

I'm knee deep in yanking the M-56 out of my '94 to replace the clutch and I just plan to wrap some rope around the transmission and the floor jack and see how it works. What a B-I-Itch of a job and I am on day one.

...Lee
'94 850 N/A 5 speed
'96 Platinum Edition Turbo
Previous:
1999 V70XC - Nautic Blue - Totaled while parked.
1999 V70XC - RIP - Wrecked Parts Car.
1998 S70 T5
1996 850 N/A
1989 740 GLT
1986 740 GLT
1972 142 Grand Luxe

whoa
Posts: 461
Joined: 30 July 2008
Year and Model: 850 Turbo Wagon 1996
Location: san francisco
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Post by whoa »

When I did the clutch on a Mazda six years ago, I bolted a board to the jack through the hole that the pad sits in; somehow it worked fine, as did the arrangement of 2x4s holding up the engine and simply bench-pressing the transmission back into place. I'm guessing the Volvo gearboxes, particularly the auto ones, are heavier. I know I am not going to try bench-pressing it in, anyway.

Hang in there, and Take pictures!
Ozark Lee wrote:I'm knee deep in yanking the M-56 out of my '94 to replace the clutch and I just plan to wrap some rope around the transmission and the floor jack and see how it works. What a B-I-Itch of a job and I am on day one.

...Lee
1996 850 Turbo Wagon

wheelsup
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Post by wheelsup »

whoa wrote:Can you use a transmission adapter for your floor jack?

http://images.harborfreight.com/cpi/pho ... /95640.gif
I looked at that and wasn't impressed. I felt it wouldn't have the necessary coverage on the bottom due to the design of the transmission. I ended up doing this:



Worked well once I figured out the procedure. When I initially took the tranny off I used a small floor jack with wood below it to hold it up and it got off balance quickly. They are heavier than you can imagine. To do it without killing yourself you really need some way of lifting it up and into place, rope around the transmission sounds pretty wobbly. It's a BITCH to get it lined up correctly.
Last edited by jblackburn on 20 Apr 2010, 22:37, edited 1 time in total.
Reason: Embedded youtube video ;)
1995 850 GLT Wagon w/ 200,000 miles

wheelsup
Posts: 1296
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Post by wheelsup »

Don't do it this way...I doubt anyone else would I just wanted to get the thing separated.
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1995 850 GLT Wagon w/ 200,000 miles

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