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1997 850 over heating, leak in coolant system

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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alschnertz
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Year and Model: 1995 854T
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Re: 1997850 over heating, leak in coolant system

Post by alschnertz »

Heater core failures are very common on these cars.
There are several write-ups on the repair.
Be sure to evaluate the firewall coupling too. It is possible that the seals in it are ready for replacement.

I removed my firewall coupling altogether and ran conventional heater hoses from the engine to the core.
'60 PV544, '68 220, '70 145S, '86 745T, '95 854T, '01 S40
'84 Prelude
'06 MPV
'13 Ford Focus SE

cn90  
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Year and Model: 2004 V70 2.5T
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Post by cn90 »

At this age mileage, this is what I did:
- New ebay heater core $45 or so. Make sure you get the Volvo OEM O-rings!
- Got rid of the firewall coupler
- Re-used the old barb fittings and rebuilt the heater hoses using new Gates heater hoses for a few $.

All detail below...

DIY: 1998 Volvo S70 GLT Heater Core, Heater Hoses Rebuild!
https://www.matthewsvolvosite.com/forums ... hp?t=69238
2004 V70 2.5T 100K+
2005 XC90 2.5T 110K+

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