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1997 Volvo 850 GLT Engine Swap

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BrickyardCustoms
Posts: 13
Joined: 03 Jul 2019, 18:42
Year and Model: 1997 Volvo 850
Location: Iowa
Has thanked: 8 times

Post by BrickyardCustoms »

Just a quick update for everyone as I don’t want this forum to die out. I yanked the motor out Saturday. Everything went pretty smooth minus one of the axels being a pain to come out (they are pretty new and had some stiff clips). I also had the dipstick tube pop out when lifting the engine out, and ended up puncturing the radiator with it. I’m hoping the one in the parts car works and doesn’t leak. Having the engine out will be good and give me some time to clean up the engine bay as well. More updates to come as well as what works and what didn’t. I’m hoping this Frankenstein of a swap will run well and make good power as well as serve for as a guide for others trying to make more power with they’re brick.

BrickyardCustoms
Posts: 13
Joined: 03 Jul 2019, 18:42
Year and Model: 1997 Volvo 850
Location: Iowa
Has thanked: 8 times

Post by BrickyardCustoms »

It’s been a little so I figured I would update you all. The engine is now out of both cars. Getting ready to put it back into my car. While the engine is out I put cam seals in, new timing belt and water pump, all vacuum lines, new coolant hoses, and my ARD wastegate set to a 1.8 PSI base setup. I also have many parts off the parts car I needed/want. Can’t wait to update you when the motors in the car and running and driving for the first time in months. I’m planning on using the harness out of the 95 to use is my 97 for simplicity reasons, should there be a problem with that? Thanks

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erikv11
Posts: 11912
Joined: 25 Jul 2009, 14:03
Year and Model: 850, V70, S60R, XC70
Location: Iowa
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Post by erikv11 »

I'm not sure on the wiring harness, though I know you need to think about speed sensor connections.

Great time to replace the rear main seal and the transmission shaft input seal. These are Volvo only items.
'95 854 T-5R, Motronic 4.4, 185k
'98 V70, T5 tune-injectors-turbo, LPT engine, 304k, daily driver
'06 S60 R, 201k
'07 XC70, black, 205k
'07 XC70, willow green, 223k
gone: '96 NA 850 210k, '98 NA V70 182k, '98 S70 NA 225k, '96 855 NA 169k

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Chuck W
Posts: 1325
Joined: 24 Dec 2014, 10:45
Year and Model: 97 854 T5
Location: Indianapolis, IN
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Post by Chuck W »

Did the '95 have the OBDII port in the car, or were the diagnostics under the hood?
'97 855 GLT - Hers. RN swap/16T/COP/VVT/exhaust/302s/Flashed M4.4/ chassis bracing/ 2 kid seats
'78 GLE - Waiting in the wings. Future whiteblock/T5 swap.

'97 854 T5 - Manual Swap/M4.4/COP/NA cams/P2R Brakes/16T/ chassis bracing/ XC70 nose swap - SOLD/GONE
The Others- '83 TBird turbo, '85 Mercury Marquis LTS (1 of 134), '86 LTD Wagon, '81 Granada GL, '76 Beetle, '87 F-150 5.0

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erikv11
Posts: 11912
Joined: 25 Jul 2009, 14:03
Year and Model: 850, V70, S60R, XC70
Location: Iowa
Has thanked: 311 times
Been thanked: 817 times

Post by erikv11 »

FWIW most '95 turbos were both OBDII and the diagnostics box. But definitely key know ab out the actual donor car.
'95 854 T-5R, Motronic 4.4, 185k
'98 V70, T5 tune-injectors-turbo, LPT engine, 304k, daily driver
'06 S60 R, 201k
'07 XC70, black, 205k
'07 XC70, willow green, 223k
gone: '96 NA 850 210k, '98 NA V70 182k, '98 S70 NA 225k, '96 855 NA 169k

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