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Since we're talking about Air Conditioning shims with bread clips and wire ties....

Help, Advice, Owners' Discussion and DIY Tutorials on Volvo's stylish, distinctive P2 platform cars sold as model years 2001-2007 (North American market year designations).

2001 - 2007 V70
2001 - 2004 V70 XC (Cross Country)
2004 - 2007 XC70 (Cross Country)
2001 - 2009 S60
2003 - 2007 S60 R
2004 - 2007 V70 R

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amblerman
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Re: Since we're talking about Air Conditioning shims with bread clips and wire ties....

Post by amblerman »

Jonboy74 wrote: 05 Jun 2020, 06:12 Fair enough. So, I might be good for a couple more years (I'm in North Carolina and its been in the 80's the past few days - brutal days are ahead, temperature-wise). Seems to be holding for now, nice and cool.

I figured (maybe incorrectly?) that in order to replace the clutch plate that I would have to remove the compressor from the system, breaking the seal, and it wouldn't be worth it...but (I'm not looking for trouble) if/when the time comes, can it be done without opening the system? I figure if I have to break the seal, then I might as well either replace the AC components altogether or junk the car....because the car isn't worth more than a couple thou....

As a reminder, we're talking about a 2002 V70 2.4T - there's barely enough room to get my fingers down around the clutch plate, and only because I have skinny arms, LOL.

Thanks!

Jonboy

Jonboy, I cannot provide information specific to your 2002 V70 2.4T but I did want to provide more detail on what I did on my 99 s70 on the off chance it is helpful once you find details on your model.

1) I did not have to break the AC refrigerant seals/system. It remained closed. No recharge was necessary.
2) I removed serpentine belt and alternator. removing alternator allowed me to remove the bolts holding AC compressor to block. Note: removing alternator on my car is easier than on yours.
3) I may have removed main radiator cooling fan but I don't think so. (you might have to remove this to get your alternator out. I have watched videos on your generation car in which they remove alternator by going across the engine and removing it near airbox. On my car I can remove it on the passenger side )
4) my car is a manual non turbo so I do NOT have oil cooler lines or anything else going to the radiator that would make this job more difficult

Because I was able to remove AC compressor from the block. I was able to rotate the compressor (with the lines still attached) so that I could access the front of the clutch face. I rotated it towards the front of the car and down slightly.

I was able to fabricate a puller for my style of clutch face and remove the clutch with the compressor still in the car and still connected.
I did this from below with the car up on jack stands.

It was still a tight fit. Actually I wouldn't call it a tight fit. More of an awkward fit.

Whether or not this translates to your V70 turbo is something you do need to figure out. I just wanted to explain what I did in case any of it translates to you. Maybe you could mentally walk through the procedure and determine if any of the steps I outlined wouldn't work on your car.

There is no doubt the actual clutch removal and re-shimming process would be easier with the compressor out. But that of course means a recharge of the refrigerant .

-A

Jonboy74
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Post by Jonboy74 »

amblerman wrote: 05 Jun 2020, 07:49 Note: removing alternator on my car is easier than on yours.
HAHAHAHAHA!

Yeah, I've replaced the alternator twice in this car. No big deal, except I'd like to smack whoever had the bright idea of putting the coolant line directly over the alternator. What a royal pain in the rear.
amblerman wrote: 05 Jun 2020, 07:49 3) I may have removed main radiator cooling fan but I don't think so. (you might have to remove this to get your alternator out. I have watched videos on your generation car in which they remove alternator by going across the engine and removing it near airbox. On my car I can remove it on the passenger side )
On mine, you don't have to do anything with the fan in order to get the alternator out, and now that you mention it I do recall having the AC Compressor loose when I replaced the alternator....

I'm curious, how did you fabricate a puller? I have some thoughts, but any insight into that would be appreciated for future reference.

Thanks!

Jonboy

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Post by abscate »

Watch orangex video and you can see the puller in action
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amblerman
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Post by amblerman »

Jonboy74 wrote: 06 Jun 2020, 16:26
I'm curious, how did you fabricate a puller? I have some thoughts, but any insight into that would be appreciated for future reference.

Thanks!

Jonboy
I followed this guide.
https://www.matthewsvolvosite.com/downl ... AC-Fix.pdf

This happened to fit my style of AC compressor clutch. If memory servers me correct, I made my puller out of plywood.

I did this as I didn't have any suitable metal laying around and I figured plywood would be easy to experiment with.
as it turned out, it was also strong enough as well. I probably got close to it NOT being strong enough.

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