The Resurrection of (10/1998 to 01/2021, 11/21- 11/25) Elizabeth 1999 V70T5M56 Cylinder Head Job Topic is solved
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S60UT
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Re: The Resurrection of (10/1998 to 01/2021 )Elizabeth 1999 V70T5M56 Cylinder Head Job
Rack jobs are such a PITA, I think that's why I got my R so cheap because the PO realized what a daunting task it was. The most stressful part of my job was reconnecting the hard lines and not cross threading them. I did cross thread one of them a bit. I cut one of the nuts off my parts car and used that to re-tap the thread. I bought a reman SMI OEM rack and it seems a little softer (over assisted) IMO. It might be feeling that way more because of the new squishy snow tires.
00 S70 GLT SE T5 Swap
00 V70R
99 V70 T5
01 E46 325XI Touring
09 FX35 Clown shoe
16 Jetta GLI
00 V70R
99 V70 T5
01 E46 325XI Touring
09 FX35 Clown shoe
16 Jetta GLI
- RickHaleParker
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The end nuts are flare connectors.
Inverted double flair is more common with American and Asian cars.
DIN bubble flare is more common with European cars.
Determine the type and size and you can replace the threaded connector.
Flaring tools to form the end of the hard line are $12.00 - $20.00.

Inverted double flair is more common with American and Asian cars.
DIN bubble flare is more common with European cars.
Determine the type and size and you can replace the threaded connector.
Flaring tools to form the end of the hard line are $12.00 - $20.00.

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1998 C70, B5234T3, 16T, AW50-42, Bosch Motronic 4.4, Special Edition package.
2003 S40, B4204T3, 14T twin scroll AW55-50/51SN, Siemens EMS 2000.
2004 S60R, B8444S TF80 AWD. Yamaha V8 conversion
2005 XC90 T6 Executive, B6294T, 4T65 AWD, Bosch Motronic 7.0.
1998 C70, B5234T3, 16T, AW50-42, Bosch Motronic 4.4, Special Edition package.
2003 S40, B4204T3, 14T twin scroll AW55-50/51SN, Siemens EMS 2000.
2004 S60R, B8444S TF80 AWD. Yamaha V8 conversion
2005 XC90 T6 Executive, B6294T, 4T65 AWD, Bosch Motronic 7.0.
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- MVS Moderator
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There is probably enough slack to cut the line and reflare it, even if there isn’t , I’ll document the flare and thread on the return line hereRickHaleParker wrote: ↑01 Mar 2021, 13:22 The end nuts are flare connectors.
Inverted double flair is more common with American and Asian cars.
DIN bubble flare is more common with European cars.
Determine the type and size and you can replace the threaded connector.
Flaring tools to form the end of the hard line are $12.00 - $20.00.
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The supply line is a flange an oring on my 1999
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
Link to Maintenance record thread
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
Link to Maintenance record thread
- RickHaleParker
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Is it a Inverted double or a bubble?
45° sides is a SAE Inverted double (Left side in picture).
Rounded sides is a bubble (Right in picture) .
There is a 37° Inverted double but it is not used in Automotive.
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1998 C70, B5234T3, 16T, AW50-42, Bosch Motronic 4.4, Special Edition package.
2003 S40, B4204T3, 14T twin scroll AW55-50/51SN, Siemens EMS 2000.
2004 S60R, B8444S TF80 AWD. Yamaha V8 conversion
2005 XC90 T6 Executive, B6294T, 4T65 AWD, Bosch Motronic 7.0.
1998 C70, B5234T3, 16T, AW50-42, Bosch Motronic 4.4, Special Edition package.
2003 S40, B4204T3, 14T twin scroll AW55-50/51SN, Siemens EMS 2000.
2004 S60R, B8444S TF80 AWD. Yamaha V8 conversion
2005 XC90 T6 Executive, B6294T, 4T65 AWD, Bosch Motronic 7.0.
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- MVS Moderator
- Posts: 35294
- Joined: 17 February 2013
- Year and Model: 99: V70s S70s,05 V70
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Well no luck with that alloy line. It’s almost round and not even moving with a vice grip. Maybe cross threaded fro factory?
On the upside, Tasca shipped me my stem seal kit and FCP my valves and I’ll deliver to machine shop today.
Time elapsed , 40 days from turning first bolt
On the upside, Tasca shipped me my stem seal kit and FCP my valves and I’ll deliver to machine shop today.
Time elapsed , 40 days from turning first bolt
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
Link to Maintenance record thread
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
Link to Maintenance record thread
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scot850
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It will be the dis-similar metals issue. You know this issue from the AWD rear sub-frame and salt over the years.
You may have to cut the pipe off and then heat it to try to get the different metals to expand and contract to break the intermetal 'weld' that has happened.
I wish you lots of luck!
Neil.
You may have to cut the pipe off and then heat it to try to get the different metals to expand and contract to break the intermetal 'weld' that has happened.
I wish you lots of luck!
Neil.
2006 V70 2.5T AWD Polestar tune
2000 V70 R - still being an endless PITA
2006 XC70 - Our son now has this and still parked in our garage
2003 Toyota 4Runner V8 Limited
2015 Kia Sportage EX-L - Sold
1993 850 GLT -Sold
1998 V70 XC - Sold
1997 Volvo 850 SE NA - Went to niece in California - Sold
2000 V70 SE NA - Sold
2000 V70 R - still being an endless PITA
2006 XC70 - Our son now has this and still parked in our garage
2003 Toyota 4Runner V8 Limited
2015 Kia Sportage EX-L - Sold
1993 850 GLT -Sold
1998 V70 XC - Sold
1997 Volvo 850 SE NA - Went to niece in California - Sold
2000 V70 SE NA - Sold
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- MVS Moderator
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The good news is the end can go back to Detroit with the core so I won’t be spending more time on it

Head should be done end of this is week per machine shop
Head should be done end of this is week per machine shop
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
Link to Maintenance record thread
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
Link to Maintenance record thread
- RickHaleParker
- Posts: 7129
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Aluminum - Steel Galvanic corrosion will dissolve in a strong Alkaline solution.
⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙⸙
1998 C70, B5234T3, 16T, AW50-42, Bosch Motronic 4.4, Special Edition package.
2003 S40, B4204T3, 14T twin scroll AW55-50/51SN, Siemens EMS 2000.
2004 S60R, B8444S TF80 AWD. Yamaha V8 conversion
2005 XC90 T6 Executive, B6294T, 4T65 AWD, Bosch Motronic 7.0.
1998 C70, B5234T3, 16T, AW50-42, Bosch Motronic 4.4, Special Edition package.
2003 S40, B4204T3, 14T twin scroll AW55-50/51SN, Siemens EMS 2000.
2004 S60R, B8444S TF80 AWD. Yamaha V8 conversion
2005 XC90 T6 Executive, B6294T, 4T65 AWD, Bosch Motronic 7.0.
- foggydogg
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You get credit for weather delays, and in some cultures, it's either tea-time or beer-breaks.
I stared at my rack once, couldn't figure out how to get a line wrench on either fitting without doing exactly what you did. My problem was solved when the motor blew up.
69 1800s, @500k Death by Rust
94 850 Turbo, T-boned, ambulance for me, crusher for it
97 855 T5, 855 R projects
98 V70R x2, Silver Junkyard rescue, Coral Red
98 V70GLT x2, parts cars
00 V70xc x2, both now dead
62 122s, gone to live in Richmond
56 445 Duett basket project
1950 Studebaker 2R10 flatbed, T9 crashbox
94 850 Turbo, T-boned, ambulance for me, crusher for it
97 855 T5, 855 R projects
98 V70R x2, Silver Junkyard rescue, Coral Red
98 V70GLT x2, parts cars
00 V70xc x2, both now dead
62 122s, gone to live in Richmond
56 445 Duett basket project
1950 Studebaker 2R10 flatbed, T9 crashbox
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- MVS Moderator
- Posts: 35294
- Joined: 17 February 2013
- Year and Model: 99: V70s S70s,05 V70
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- Has thanked: 1504 times
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Kally got hers off on car with dropping, I don’t know how the frack she did that. You can just get a crows foot on them but if they freeze up at all , they will round off really quicklyfoggydogg wrote: ↑02 Mar 2021, 21:16You get credit for weather delays, and in some cultures, it's either tea-time or beer-breaks.
I stared at my rack once, couldn't figure out how to get a line wrench on either fitting without doing exactly what you did. My problem was solved when the motor blew up.
The trick might be to remove the sway bar and two internal hardlines on the rack to get tool clearance, Clarence.
If you are committed to the rack job like me, then waiting until the subframe is dropped makes the access a lot better. Remember to remove all the ps line clamps first. Worst case, Dremel off and replace with junkyard stock.....sigh , another line(s) to harvest
New lines cost about $100 for return, $200 for supply each but are a joy to put on.
Chassis break on lines for RN engines
-1998 supply is 9191271 , return line is ???
1999- Supply is 9485359 , return is 1282852
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
Link to Maintenance record thread
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
Link to Maintenance record thread
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