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Volvo 850 heater core replacement 2

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

This topic is in the MVS Volvo Repair Database » Volvo 850 Heater Core Replacement Tutorial
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Pauloil
Posts: 1038
Joined: 21 March 2006
Year and Model:
Location: davenport, IA

Re: Volvo 850 heater core replacement 2

Post by Pauloil »

you can bypass with some 5/8" hose from car parts place, or just move the longer heater hose over if you plan to replace it later. don't know how much amperage cig lighter is able to handle as the wires to it are fairly small
99 V70XC 158K

95 850glt 188K

JimBee
Posts: 1915
Joined: 9 December 2008
Year and Model: 93 and 2 96 850's
Location: Minneapolis
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Post by JimBee »

Coolant on the floor is definitely messy. I sympathize. If you do this again, take a heavy gauge plastic bag (I use the grocery bags from Aldi). Roll down the top a little (like opposite of rolling up your pant cuff) and pull it up under and around the bottom of your core housing. With the condensor pipe out pulled out, you can get the rim of the bag pretty much under the housing but will still have enough room to take screws out. Drop the bottom of the bag by the accelerator, behind the brake pedal. I partially drained my cooling system, but still had a least a pint leak from the core when I did mine and was very glad I had this "catchment". The bag will eventually start to leak from the alcohol but will hold long enough to get the trapped coolant into a bucket.

A heavy duty trash bag might work, but you don't want a real big one, just something large enough to surround the base of the core housing and leave some work space.

fiore67
Posts: 116
Joined: 14 April 2007
Year and Model: 93 850. 95 850
Location: Upstate New York

Post by fiore67 »

Taking it out wasn't the problem. My mess came when the core blew and the car was nursed home.

taxidad
Posts: 51
Joined: 25 April 2010
Year and Model: V70 XC 1999
Location: Melbourne, Australia

Post by taxidad »

Precopster mentioned at the beginning of this thread that he had replaced a core without doing the coupling & still had leaks. If the O rings in the coupling are old & you pull the pipes out & push them back in I imagine you might have some problems. Apparently there is no o ring kit for the coupling, so it is advisable to change the coupling when you change the core. I paid about $35 for mine from FCP so it wasn't too much extra to make sure those O rings were new as well. I'd do the bypass until I could do the whole job at once. I ran around with mine bypassed for 6 months with no issues except that I had to rug up a bit, & the heated seats helped as well :-) All the best, I understand funds being tight for sure!

fiore67
Posts: 116
Joined: 14 April 2007
Year and Model: 93 850. 95 850
Location: Upstate New York

Post by fiore67 »

Bypass is done. Carpet and most of the padding are cleaned and dry. The padding up front still needs some work.

precopster
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Post by precopster »

Just to clarify; my leaks were on the engine side because my engine side seals had been damaged during removal so I used the URO engine side seals ........big mistake.

If the OEM seals had come out in one piece it just may have worked.

Was looking at IPD's site last night and noticed that they are now selling red SILICON seals for those who buy the Behr core. This is a BONUS because the Behr heater core doesn't come with seals and this means you can avoid the dealerships AND the nasty GREEN aftermarket ones.
Current cars VW Transporter 2.5TDI, 2010 XC90 D5 R Design

taxidad
Posts: 51
Joined: 25 April 2010
Year and Model: V70 XC 1999
Location: Melbourne, Australia

Post by taxidad »

Thanks precopster, I still have those green ones & the SLOW drip is still there no matter what i do. Haven't had time to look very far for the OEM seals. I'll try the silicon seals. I can't understand why Behr would not put 2 decent O rings in the kit - it's a must to replace the old ones surely!

valvster
Posts: 98
Joined: 22 February 2008
Year and Model: 850 1996
Location: Adelaide, South Australia

Post by valvster »

G,day Precopster & Taxidad...FCP alert for those of us in RHD land... don't buy the pollen filters, they don't fit.
It only cost about $10 but seems they are a different size in USA cars. My pollen filter(Volvo part # 9134750) is 275 x 170 x 24mm but the FCP filter is 260 x 170 x 32mm, because I'm a tightarse and have plenty of time I might pull the guts out of it and make it fit in the old filter frame-work as I was quoted $35-45 for a replacement filter here in Adelaide.

Valvster
1996 850SE

precopster
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Post by precopster »

Hmm strange I bought the pollen filter from FCP in January part number 9171296 for $11.95 (just looked it up) and it fitted directly into a used V70 retainer bought here in Oz. Do you have a V70 retainer or is yours the correct 850 retainer (is there a difference?)
Current cars VW Transporter 2.5TDI, 2010 XC90 D5 R Design

valvster
Posts: 98
Joined: 22 February 2008
Year and Model: 850 1996
Location: Adelaide, South Australia

Post by valvster »

Yep, thats the same one I got but according to FCP it fits an 850 as well but not mine. When I purchased the car back in 2001 I bought the holder & filter from my local Volvo Australia spare parts counter so I assume it's a genuine Volvo holder, has a part number 9134750 stamped on it.

Valvster

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