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2002 S60 NA Moonweasel - Oil leak behind passenger wheel + coolant spots in engine bay (w/photos)

Help, Advice, Owners' Discussion and DIY Tutorials on Volvo's stylish, distinctive P2 platform cars sold as model years 2001-2007 (North American market year designations).

2001 - 2007 V70
2001 - 2004 V70 XC (Cross Country)
2004 - 2007 XC70 (Cross Country)
2001 - 2009 S60
2003 - 2007 S60 R
2004 - 2007 V70 R

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scot850
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Re: 2002 S60 NA Moonweasel - Oil leak behind passenger wheel + coolant spots in engine bay (w/photos)

Post by scot850 »

When it is warm it can travel as it is thrown at a fair rate. Try cleaning all the gunge off that area and if you drive it again and find it r-appears then you know you have a boot split or leak somewhere. There may be oil from elsewhere, but I think you may find once it is all cleared off it stays clean with the exception of the area around the CV boot.

Neil.
2006 V70 2.5T AWD Polestar tune
2000 V70 R - still being an endless PITA
2006 XC70 - Our son now has this and still parked in our garage
2003 Toyota 4Runner V8 Limited
2015 Kia Sportage EX-L - Sold
1993 850 GLT -Sold
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1997 Volvo 850 SE NA - Went to niece in California - Sold
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jonesg
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Post by jonesg »

moonweasel wrote: 16 Mar 2018, 11:40
I tried feeling around on the boot for a split, but couldn’t find one.
Going to take the wheel off and check again for boot splits, but if it was that, how would so much of it be getting inside the timing cover and on top of the lower timing guard?
I see no oil anywhere in the timing area.!

moonweasel
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Post by moonweasel »

I posted photos a few posts up with the cover off, there is a ton of oil around the water pump, tensioner and the inside of the cover…
2002 S60 non-turbo, 114k

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jonesg
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Post by jonesg »

moonweasel wrote: 16 Mar 2018, 13:37 I posted photos a few posts up with the cover off, there is a ton of oil around the water pump, tensioner and the inside of the cover…
Ok , the oil isn't visible, so its cam or crank

I'd clean it up and let it idle with cover off, if you can't spot it try chem dye and uv light.
Scroll down you can get the dye with light and glasses for $25 bundle.

https://www.amazon.com/gp/aw/d/B000K21O ... oil+uv+dye

moonweasel
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Post by moonweasel »

Alright, a little update: as several of you predicted, it's the passenger-side CV boot itself that's leaking. I can't find any tears or cracks in it, it looks like it is coming out around where the boot is clamped on to the assembly. This is a used half-axle that was put onto my car a month or two ago, and the boot seemed fine when I received it — is there a way to tighten this clamp up, or do I need to replace the whole assembly again?
2002 S60 non-turbo, 114k

jbeebo
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Post by jbeebo »

you can try putting an extra squeeze on the Oetiker clamp on the CV boot - if you have a good set of pliers. Else, replace the clamp with a new one and give it a good crimp - again with good quality oetiker clamp pliers. If you're gonna replace the clamp, clean it, then slide the boot off and wipe the interface between the boot and housing clean. Be VERY careful not to get contaminants inside the boot. Squeeze a small amount of CV bearing grease inside for good measure to replace what was lost, maybe 2 TBSP worth.

Alternate option: yank that half shaft and take it back exchange for a new one.
2005 S60 2.4L (B5244S6), 175k miles

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