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Alternator Pulley Fell Off

Help, Advice, Owners' Discussion and DIY Tutorials on Volvo's stylish, distinctive P2 platform cars sold as model years 2001-2007 (North American market year designations).

2001 - 2007 V70
2001 - 2004 V70 XC (Cross Country)
2004 - 2007 XC70 (Cross Country)
2001 - 2009 S60
2003 - 2007 S60 R
2004 - 2007 V70 R

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93SCMax
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Year and Model: 2001 V70 T5 mt
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Re: Alternator Pulley Fell Off

Post by 93SCMax »

There is no holding bolt for the pulley...my mistake earlier for suggesting that as I was trying to go from memory from a few years ago.
The pulley has splines and threads. You thread it on the alternator shaft, then have to use the special two piece tool to tighten it. the 1st pc of the tool holds the pulley, and a 2nd pc of the tool goes thru the 1st so you can turn the alternator shaft (or visa versa..one tool holds, the other tightens or loosens).

I looked at the IPD pulley tool and the picture only shows the 1st part for around $7. The tool I purchased wasn't from IPD, was over $30, and was both parts. I don't know if they are just missing the pic of the 2nd part of the tool, or whether they feel most mechanics might have a similar tool so it's not included, hence the lower cost.

From a thread I contributed to two+ years ago:
"You can get the pulley from FCPEuro. For a 2001 V70 T5, it was $35.99 (PN 30667878)
You will need a special tool to remove the pulley...Metalnerd.com had it for $29.00 (PN MN3400)."

I wouldn't be too worried if the spin direction is tight, as long as the pulley is a high quality name (ie. manufactured in Germany or Europe).

Good luck.

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abscate
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Post by abscate »

The spline thread is the opposite thread from the driving direction, which is a LH thread on my late P80 1999 (first year to use free wheel pulley)

Get the thread direction right before ruining the spline head!
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1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
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cn90
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Post by cn90 »

If you ever install a bicycle rear gear onto the hub, then you will understand how the Alternator Clutch Pulley works.
2004 V70 2.5T 100K+
2005 XC90 2.5T 110K+

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