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2004 XC70 remove steering rack - help with final steps

Help, Advice, Owners' Discussion and DIY Tutorials on Volvo's stylish, distinctive P2 platform cars sold as model years 2001-2007 (North American market year designations).

2001 - 2007 V70
2001 - 2004 V70 XC (Cross Country)
2004 - 2007 XC70 (Cross Country)
2001 - 2009 S60
2003 - 2007 S60 R
2004 - 2007 V70 R

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enotslim
Posts: 333
Joined: 18 January 2016
Year and Model: 2004 XC70
Location: Boston, MA USA
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Re: 2004 XC70 remove steering rack - help with final steps

Post by enotslim »

"J-B Weld ExhaustWeld" did the trick in the short term. After wrapping the flex pipe (photo) the car managed to pass inspection although still a little loud, and get an alignment so it's actually drivable - after 1.5 years in my driveway. I'm amazed nothing else failed (although it needs new rear struts). Also needs a real exhaust solution during warmer weather. This may be my motivation to weld - just for fun, of course. Replacing the entire cat converter can be expensive if you believe the warnings that after market replacements ($300-400) aren't so good, with a "genuine Volvo" part > $1,000.

Thanks again for all the help.
Attachments
J-B Weld ExhaustWeld quiets leaking flex pipe
J-B Weld ExhaustWeld quiets leaking flex pipe
2023-01-26 14.30.47.jpg (383.13 KiB) Viewed 645 times
Now:
2004 XC70
Then:
1972 144
1988 240 Wagon
1998 V70 T5

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