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My radiator cooling fan isn't working, can't figure out!

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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jt74
Posts: 57
Joined: 1 April 2011
Year and Model: 96 850 Turbo
Location: Oahu, Hawaii

Re: My radiator cooling fan isn't working, can't figure out!

Post by jt74 »

I think I may have a blown head gasket. It doesn't smoke, doesn't leak, runs fine, but overheated.... again. Everything in the cooling system is brand new aside the fan, which is working. It just gets too hot and the coolant boils out. :(

cbsharon
Posts: 1
Joined: 12 September 2011
Year and Model: 740, 1992
Location: Los Angeles

Post by cbsharon »

Hi All. I've read through this entire thread, but I still have a few questions. Today for the first time ever when I shut off my 1992 740 wagon the cooling fan continued to run even though the car was shut off. It seemed a little strange, but I have driven other cars that did the same so I just went on in to work. When I came out my battery was dead (guess I shouldn't have left with cooling fan still running). I jumped my car and the fan immediately started back up. After some driving I shut off the engine and the fan continued. So I checked the cooling fan relay and as long as I disconnect any one of the three connectors from the bottom of the relay the fan stops. But as soon as all three connectors are back in place the fan immediately starts back up. Even when the engine is cold. Any suggestions? Is this a bad relay? Is it a bad ECU (also, can someone explain how I would go about replacing it if it is the problem)? Another thread mentioned a coolant temperature sensor, coudl that be it (similarly, where is that located and how do I replace it)? I also saw a mention of the ACC control unit maybe causing the problem (is that possible, also where is that located and how do I replace it)?

Thanks in advance for any help you can offer!

Auburn T5
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Post by Auburn T5 »

Sorry to bump this ancient thread but I think my fan motor is toast.

I recently replaced my radiator and added the IPD transmission cooler, got everything put back together and had the car idling in my driveway with the heater all the way up to get coolant cycling through the system to bleed out the air bubbles.

I was tidying up some wires that run across the top of the cooling fan shroud and noticed that the black wire coming from the motor was hot.. as in it literally burned my fingers when I grabbed it.

I then noticed smoke and it had a distinct electrical burning scent. I shut off the car and walked away for a few minutes absolutely furious.

When I came back, the fan itself was extremely difficult to spin so I'm assuming the motor is seized up and caused the burning smell?? Not sure why that wire was so hot though? It's this single wire shown in the pic below. I'm actually impressed that the wire coating had not melted. That's how hot it was. :shock:

Image
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1999 S70 T5 - Bilstein touring shocks/struts, B&G S2 springs, OBX full exhaust, other misc. stuff

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shiloh51933
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Post by shiloh51933 »

Auburn T5 wrote:Sorry to bump this ancient thread but I think my fan motor is toast.

I recently replaced my radiator and added the IPD transmission cooler, got everything put back together and had the car idling in my driveway with the heater all the way up to get coolant cycling through the system to bleed out the air bubbles.

I was tidying up some wires that run across the top of the cooling fan shroud and noticed that the black wire coming from the motor was hot.. as in it literally burned my fingers when I grabbed it.

I then noticed smoke and it had a distinct electrical burning scent. I shut off the car and walked away for a few minutes absolutely furious.

When I came back, the fan itself was extremely difficult to spin so I'm assuming the motor is seized up and caused the burning smell?? Not sure why that wire was so hot though? It's this single wire shown in the pic below. I'm actually impressed that the wire coating had not melted. That's how hot it was. :shock:

Image
sounds like u said motor is seized but I'd jump it first to see if it will come on.
If U Wanna Play U Gotta Pay!!
Present Volvo Ownership:
2008 Volvo XC90 V8 Black
2004 Volvo XC70 OEM-HID model Silver
Previously Owned Volvo:
1996 Volvo 850 GLT Silver
1998 Volvo V70XC Dark Blue
1998 Volvo V70XC Dark Blue
2000 Volvo V70XC/SE Dark Blue
2004 Volvo XC90 T6 Gold

breethlife
Posts: 3
Joined: 18 February 2016
Year and Model: 1992 volvo 740
Location: Fairmont wv

Post by breethlife »

I have already replaced the relay in my car I've also rebuild my engine I've also tested the temperature sensor and my thermostat is good my cooling fan is for some reason only turning on whenever my car starts to get hot and then all the sudden it'll get hot and spew water and then my cooling fan will decide to start working could it be faulty wiring faulty fan what do you think

Sommerfeldt
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Post by Sommerfeldt »

Better start a new thread in the 740 forum, breethlife. :)
https://www.matthewsvolvosite.com/forums ... um.php?f=2

- S
2018 S90 T8 Inscription - glossy black with amber interior and dark as night rear windows.
[Gone] '96 855 T5 - R bumper and spoiler, Koni Yellows & blue H&R springs all 'round.
[Sold] '97 S70 T5
[Gone] '95 855 T5-R - one of the black ones... sadly stolen and wrecked.

98v70dad
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Year and Model: 98 V70
Location: Southeast US
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Post by 98v70dad »

When I did the PCV mod I was careful not to over-tighten the bracket that the intake manifold sits on (located on the forward side of the engine). I was careful because of the aluminum block. About 6 months later when warm weather hit my engine was overheating because the fan wouldn't come on. It never made it to the red zone but it was getting plenty hot. Turns out the fan wasn't coming on because it wasn't well grounded. I think the ground location is on the bolt that fastens that bracket. If you've recently done the PCV upgrade or had that bracket off you might want to check the ground.

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shiloh51933
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Post by shiloh51933 »

breethlife wrote:I have already replaced the relay in my car I've also rebuild my engine I've also tested the temperature sensor and my thermostat is good my cooling fan is for some reason only turning on whenever my car starts to get hot and then all the sudden it'll get hot and spew water and then my cooling fan will decide to start working could it be faulty wiring faulty fan what do you think
Jump the electric fan to see if it works every time you apply 12V to it and go from there.
If U Wanna Play U Gotta Pay!!
Present Volvo Ownership:
2008 Volvo XC90 V8 Black
2004 Volvo XC70 OEM-HID model Silver
Previously Owned Volvo:
1996 Volvo 850 GLT Silver
1998 Volvo V70XC Dark Blue
1998 Volvo V70XC Dark Blue
2000 Volvo V70XC/SE Dark Blue
2004 Volvo XC90 T6 Gold

wholesaler55
Posts: 1
Joined: 3 April 2017
Year and Model: 2001 v70 xc
Location: connecticut

Post by wholesaler55 »

Hi everybody, I'm new to the forum but have relied on the great info you provide for a couple of years. I've ran into a problem that is very puzzling after changing my thermostat in my 2001 xc70. My temp Guage was not coming up as normal and the old t-stat was broken so I replaced it with factory part. The bleed hole is in front at the highest point (learned the hard way), and am getting the upper and lower hoses hot (upper much hotter). I noticed that no matter what I did, I could not get the radiator fan to come on but ac fan kicks on and off as normal. The car would not overheat but the heat flowing into the car thru the vents wad WICKED HOT. I unplugged the coolant temp sensor and the radiator fan came on immediately. I figured I needed a new cts, so I replaced that with a factory part also. Still radiator fan does not come on, even after a quick test drive and letting it idle for an hour! I know it's getting too hot by touching the hoses and motor even though the Guage shows a normal temp and the heat thru the vents is still extremely hot. I'm afraid to drive the car with the radiator fan not coming on and any help would be greatly appreciated.

Ozark Lee
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Post by Ozark Lee »

I can't speak to the 01 but on the P80 cars, up to 2000, it is almost rare for the cooling fan to come on unless the air conditioner is running. The only time I have it come on otherwise is either after I have been stuck in traffic at a dead stop for several minutes or after some very spirited driving on a hot summer day.

...Lee
'94 850 N/A 5 speed
'96 Platinum Edition Turbo
Previous:
1999 V70XC - Nautic Blue - Totaled while parked.
1999 V70XC - RIP - Wrecked Parts Car.
1998 S70 T5
1996 850 N/A
1989 740 GLT
1986 740 GLT
1972 142 Grand Luxe

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