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PCV R&R - Losing the battle to the dreaded hidden Intake bolt Topic is solved

Help, Advice, Owners' Discussion and DIY Tutorials on Volvo's stylish, distinctive P2 platform cars sold as model years 2001-2007 (North American market year designations).

2001 - 2007 V70
2001 - 2004 V70 XC (Cross Country)
2004 - 2007 XC70 (Cross Country)
2001 - 2009 S60
2003 - 2007 S60 R
2004 - 2007 V70 R

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a3inverter
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Re: PCV R&R - Losing the battle to the dreaded hidden Intake bolt

Post by a3inverter »

One other note on the wobble extensions (at least the Pittsburgh/HF one that I have)...the orientation of the ball bearing that retains the socket matters. When the socket wobbles to the side that has the ball bearing, the angle is more limited than the other 3 sides. Not by much, but every little bit helps.

Something like the attached pic might be ideal...might trying playing some more with a crowsfoot and my bench grinder if the wobble approach doesn't work. Or have a friend weld up a piece of bar stock with the head of a bolt welded to the side facing the front of the car (this would get taped to a socket + extension) and a 10mm socket welded to the side facing the manifold bolt.
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a3inverter
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Post by a3inverter »

Or a flare crows foot. Most of the non-flare wrench style have faces that are parallel to the flats of the square hole for the extension. Some crows foot ones are offset slightly...maybe just enough!
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oragex
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Post by oragex »

While there, remember that these non turbo intakes manifolds may have a large attaching bracket underneath (need a mirror to see it), so if after releasing the bolts the intake feels like it doesn't want to come out, look underneath for this bracket

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Post by abscate »

That SK CrowFoot is a thing of beauty designed by someone who understands clearances.

If you flip it over, you get about a 30 degree swing on the flat position

That 12 pointer would work, too, nicely
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a3inverter
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Post by a3inverter »

Here's a great view of the challenge. Bolt is hidden behind the bump out on the lower right of the thermostat housing. You are limited to the right by the top sensor bolt, you can't come from under the bump out and the bottom of the intake manifold blocks you as well. Crows foot flare wrench has been ordered.
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GlennG2759
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Post by GlennG2759 »

Good thing it only has to be loosened
a few turns. Please post how you make out. Did you go with SK tool?

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Post by a3inverter »

Glenn - I purchased a Snap-on version of the same instead because it appeared to have better overall dimensions for fitting into the space. It won’t show up until Monday but I’ll report back once I try it.

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Post by cn90 »

Interesting photo...
So, for this area (thermostat area), the setup for 2006 V70 NA 2.4 is different from 2.5T?
2004 V70 2.5T 100K+
2005 XC90 2.5T 110K+

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Post by GlennG2759 »

I'm new to P2's so I really don't know. I played around with with various 1/4 extensions and was able to get on the bolt head, but not confidentially enough to give it a crank. I was thinking that if that tang on the thermostat housing isn't a gasket mating surface and just from the casting, a little creative work with a die grinder might give more clearance. Step 2 instruction from factory when building one these engines must have been "put 10 mm IM bolt in lower right on head"

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Post by oragex »

GlennG2759 wrote: 10 Jul 2019, 20:31 Good thing it only has to be loosened
a few turns. Please post how you make out. Did you go with SK tool?
have you seen this ?
Last edited by oragex on 11 Jul 2019, 08:03, edited 1 time in total.

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