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What did you do to your Volvo today? Topic is solved

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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Teddy1975
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Year and Model: 2007 V50
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Re: What did you do to your Volvo today? (now Sticky!!)

Post by Teddy1975 »

I should've known making a witty remark would come back to slap my rear end.

Today, I was on the way to visit my dad in hospital and had my mom with me in the car. I had to change into 4th gear and the clutch pedal gave way halfway through and it just ended up sitting stuck to the floor. I worked my foot in underneath the pedal and got it back up, and found it impossible to push down. Turned around and drove back home without the clutch while swearing and trying to keep from coming to a complete stop at any time.

There's a lock ring or circlip that holds the clutch slave cylinder in place and after 22 years of being married to the slave cylinder it apparently had had enough of that. I found the circlip happily hugging the piston dust cover and it took a fair bit of coercion and twisting its arms to get it back to where it belongs. The slave cylinder sits right where it's supposed to now, hopefully it'll stay like that for another five or six years which is how long I plan to keep the car running.

Unfortunately, before I got the slave cylinder back in place, I just had to test if either of the cylinders had seized. I stepped on the clutch pedal until it suddenly sank to the floor, thereby shooting the piston out of the slave cylinder, breaking off part of the plastic neck for the dust cover in the process. I removed it from the car and carefully pushed the piston back in place wtih a C clamp, tested to see if the seal was still intact and heaved a sigh of relief when I found it able to hold a vacuum.

Now, I'm about halfway through airing out the clutch, had to stop due to lack of daylight and because of wind picking up. Tomorrow, I'll either complete the job or run out of brake fluid.

Found this tool to be the only way of me getting the air out of the clutch cylinders and piping, used it to swap out the brake fluid when I bought the car two years ago:
2000031634.jpg
2000031634.jpg (14.3 KiB) Viewed 3131 times
Current: V50 2.0D, 2007, 6 speed manual
Previous: 850 2.0L N/A, 4 door 1996 manual, 740 2.3L N/A, 5 door 1992 manual, and S70 2.5T 1999 manual

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abscate  
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Post by abscate »

Teddy - at least when you get a clutch problem, you don't have to take your engine out. I love the internal release bearing/slave cylinder design, but when I bled my 1999, i was on eggs the whole process.

The 2005 was easier as I already had the trans out.
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A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
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Teddy1975
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Post by Teddy1975 »

I was lucky it happened when it did, only 20 miles from home. Friday I went through an hour of stop-and-go rush hour traffic on the freeway. I would've chickened out and called for a tow if it had happened then.

I'm a big fan of the master/slave cylinder and spring-assisted clutch pedal system when it works. Not so much when it spews brake fluid all over the engine room. And it's a royal pain in the rear to bleed it properly, especially since I didn't think it necessary to remove the radiator fan shroud to get more room. Pedal is still a bit spongy now, but at least it no longer just drops to the floor when someone looks at it, so I'm getting there.
Current: V50 2.0D, 2007, 6 speed manual
Previous: 850 2.0L N/A, 4 door 1996 manual, 740 2.3L N/A, 5 door 1992 manual, and S70 2.5T 1999 manual

Garaba
Posts: 23
Joined: 16 September 2016
Year and Model: 1998 V70 XC
Location: Baltimore MD

Post by Garaba »

Started hunting down a CEL related to the fuel system. Ordered a new gas cap, going through replacing all the hoses I can. Because its cheep and easy.

Just when I thought I got her to Stage 0...

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bmdubya1198
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Post by bmdubya1198 »

Garaba wrote: 05 Feb 2018, 13:40 Started hunting down a CEL related to the fuel system. Ordered a new gas cap, going through replacing all the hoses I can. Because its cheep and easy.

Just when I thought I got her to Stage 0...
Good luck! I've got to do the same before April when my inspection is due. I've had P0455 hanging around for a long time.
00 V70R Venetian Red/Charcoal M56 Swapped 214k
07 XC90 V8 AWD Sport Titanium Grey/Black 220k
92 245 White/Beige 249k
91 944 Turbo 175k
…and a bunch of other stuff
Sold-
03 S60 2.4T
00 S70 GLT
98 V70 GLT
93 944
98 S90
95 850 GLT
01 S60 2.4T
05 S60R M66
08 S40 2.4i
88 744 Turbo M46

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Post by abscate »

Used my 99 as a mobile garage to store tools fir my Beetle air bag sensor replacement

Step one. Remove entire front of car.

:shock:
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
Link to Maintenance record thread

brunocerous
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Post by brunocerous »

abscate wrote: 03 Feb 2018, 08:49 Getting my engine and turbo tuned up for an upcoming race with bmwNC and June

Heres my time trial - see you soon in the rear view, kids..

:-D

CCB20E52-E78F-4926-AD78-5084D2E65A61.png
Whoa, my heart skipped a beat for a moment! The fastest I ever went in my 97 VW Golf was 120 mph on a desolate Colorado highway.
2000 V70, base, MT, 'The Silver Bullet'
1998 V70, base, AT, 'Blue Steel'
1998 V70 T5, AT, project
2004 XC90 AWD (sold)
1999 V70 XC AWD, AT (RIP)
1998 S70 T5, AT (RIP)

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bmdubya1198
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Post by bmdubya1198 »

brunocerous wrote: 07 Feb 2018, 11:37
abscate wrote: 03 Feb 2018, 08:49 Getting my engine and turbo tuned up for an upcoming race with bmwNC and June

Heres my time trial - see you soon in the rear view, kids..

:-D

CCB20E52-E78F-4926-AD78-5084D2E65A61.png
Whoa, my heart skipped a beat for a moment! The fastest I ever went in my 97 VW Golf was 120 mph on a desolate Colorado highway.
Fastest I've been was around 125 on a lightly populated Florida highway keeping up with my cousin we were visiting. I wasn't driving though... I'm not that stupid! Florida cops are not very nice... I can't believe none were around!
00 V70R Venetian Red/Charcoal M56 Swapped 214k
07 XC90 V8 AWD Sport Titanium Grey/Black 220k
92 245 White/Beige 249k
91 944 Turbo 175k
…and a bunch of other stuff
Sold-
03 S60 2.4T
00 S70 GLT
98 V70 GLT
93 944
98 S90
95 850 GLT
01 S60 2.4T
05 S60R M66
08 S40 2.4i
88 744 Turbo M46

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abscate  
MVS Moderator
Posts: 35294
Joined: 17 February 2013
Year and Model: 99: V70s S70s,05 V70
Location: Port Jefferson Long Island NY
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Post by abscate »

147 mph in this state will get ypu locked up

As wcm cleverly noticed, I turned Waze on just as I was touching down in an EMB 145 at KALB runway 1
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
Link to Maintenance record thread

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abscate  
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Post by abscate »

Well, in the world of pain in the derriere , I have pushed P80 alternator Tetris far down the list. This was caused by in order to reach this

Photo pending
E157E7AD-A250-40D6-99F8-B6392E248442.jpeg
I had to do this

Photo pending
74586935-CA98-498E-826C-0AEA76B2129C.jpeg
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
Link to Maintenance record thread

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