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The Resurrection/Insurrection of GrunHilde - 1998 V70 NA M56 421 Green

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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abscate
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Re: The Resurrection/Insurrection of GrunHilde - 1998 V70 NA M56 421 Green

Post by abscate »

I think user error in the cam. I tapped it off speith a hammer and wood block and my guess is I cocked it

A cam will be very hard metal amd somewhat brittle accordingly. Look at that grain structure, very cool.
Empty Nester
A Captain in a Sea of Estrogen
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abscate
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Post by abscate »

Well got Grunhilde back on her feet tonight , after fighting the worst Turd of car repair I think I have ever dealt with.

Right side is done except for a CV boot

Left side LCA strut and knuckle all unbolted. Wait, LCA Nuts are off , one Bolt pushes out, the other one ... stuck

Turns out the metal bolt has bonded to the metal insert in the bushing. You can't impact it off because the rubber absorbs all the action.

I melted the rubber with a torch which left me with a bolt that spins but nothing to grab.

I tried all sort of pressure Tricks but ended up cutting it off with A wheel. Clearance was tough as we needed a 4.6 inch wheel to reach in to cut

This was a four hour ideal to remove one bolt , without nut
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Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
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volvolugnut
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Post by volvolugnut »

With a punch tool that heavy, try to use a bigger hammer - like 3 or 4 pound.
volvolugnut
The Fleet:
Volvo: 2001 V70 T5, 1986 244DL, 1983 245DL, 1975 245DL, 1959 PV544, multiple Volvo parts cars.
Mercedes: 2001 E320, 1973 280, 1974 280C, 1989 300E, 1988 300TE, 1979 300TD, parts cars.
2009 Smart Passion
Ford: 1977 F350, 1964 F150 (2), 1938 Tudor Sedan
Farmall tractors: 1956 400 Diesel, 1946 A
And others.

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abscate
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Post by abscate »

Punching was useless. The energy was absorbed by the rubber bonded to the metal bushing. I was just compressing the rubber slightly. Really frustrating.

VolvoHorns awarded to wisechatmgr for his physical, emotional support and grinding skills
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
Link to Maintenance record thread

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abscate
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Post by abscate »

Stuck on the passenger side driveshaft

Is this kind of outer CV the kind that just pops off a circlip ? No snap ring is visible on the shaft.
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Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
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Sveedy
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Post by Sveedy »

Reading this thread I can't help but remember what someone once said about many of histories questionable outcomes being traced back to -
" Well we've already come this far, so might as well keep going. " :wink:
Try to learn life's bad lessons vicariously through others.


1996 850 Turbo GLH ( Goes Like Hell )
1999 V70 GLT

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abscate
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Post by abscate »

I’m so far under water on time spent I’ve resurfaced on the other side of the planet.

My Kharmic Bucket do runneth over, though.
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
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Post by volvolugnut »

I heard this years ago. Do not start vast projects with half vast ideas.

It appears you will someday have a working vehicle. And, you have kept many entertained.
volvougnut
The Fleet:
Volvo: 2001 V70 T5, 1986 244DL, 1983 245DL, 1975 245DL, 1959 PV544, multiple Volvo parts cars.
Mercedes: 2001 E320, 1973 280, 1974 280C, 1989 300E, 1988 300TE, 1979 300TD, parts cars.
2009 Smart Passion
Ford: 1977 F350, 1964 F150 (2), 1938 Tudor Sedan
Farmall tractors: 1956 400 Diesel, 1946 A
And others.

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Post by scot850 »

IF you clean the grease off around the shaft you should find a hidden reverse 'C' clip. You have to hold the shaft in a strong bench vice, expand the clip and hit the knuckle up on off. Much easier with a helper unless you have 3 hands. Sometimes the clip gets stuck in the groove. You may have to work on it to get it to be able to move and rotate in the channel.

I use a brass drift under the knuckle to prevent damage.

Neil.
2006 V70 2.5T AWD Polestar tune
2000 V70 R - still being an endless PITA
2006 XC70 - Our son now has this and still parked in our garage
2003 Toyota 4Runner V8 Limited
2015 Kia Sportage EX-L - Sold
1993 850 GLT -Sold
1998 V70 XC - Sold
1997 Volvo 850 SE NA - Went to niece in California - Sold
2000 V70 SE NA - Sold

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Cookeh
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Post by Cookeh »

Always a farm-out job for me. Local independent can separate it and change boot in sub 20mins, costing me under £15 in labour. Not worth my effort or the mess for that little change.

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