Login Register

Oil pan issues 04 xc70

Help, Advice, Owners' Discussion and DIY Tutorials on Volvo's stylish, distinctive P2 platform cars sold as model years 2001-2007 (North American market year designations).

2001 - 2007 V70
2001 - 2004 V70 XC (Cross Country)
2004 - 2007 XC70 (Cross Country)
2001 - 2009 S60
2003 - 2007 S60 R
2004 - 2007 V70 R

Post Reply
Mehka01
Posts: 5
Joined: 7 January 2026
Year and Model: 2003 xc70
Location: Maryland

Oil pan issues 04 xc70

Post by Mehka01 »

So I replaced my oil pan. It sealed around the pan to the engine block just fine, sealed the oil cools just fine as well but still leaks oil. This is an aftermarket pan that matches oem very closely. Upon inspection I find 2 plugs that also exist on the original pan (I no longer have the original pan because of where I live but I did confirm this before discovering the problem) and both of them are leaking. I checked the thread and it seems to be metric not npt. It surprised me to find that with no sealant of any kind and im not sure what I should be using to seal it. Anaerobic?? I tried teflon and loctite red but no luck. Locktite failed immediately and teflon wouldnt even go in due to non tapered seat I suppose. Any suggestions? I would prefer to get this done as correctly as possible

Mehka01
Posts: 5
Joined: 7 January 2026
Year and Model: 2003 xc70
Location: Maryland

Post by Mehka01 »

Just to clarify these plugs are located near the oil filter and take a 10mm Allen key to remove on my pan. Original may have been a star bit but I cant find much information on them and Google Ai tells me its a 17mm not a 10. Lol wrong plug.

User avatar
Krons
Posts: 1068
Joined: 9 January 2022
Year and Model: 08S60 05XC90 02S60
Location: Des Moines, IA
Has thanked: 193 times
Been thanked: 202 times

Post by Krons »

This kit has what you need.
https://www.fcpeuro.com/products/volvo- ... -reinz-kit

While you have the pan off, you should really pull the oil pick up and change the O-rings for it. As those O-rings get old and brittle they can suck air causing low oil pressure issues.
08 S602.5T/05 XC902.5T/02 S602.4T
08 C702.5T (sold)
05 S402.4i (RIP, timing belt failure)
The non-Swedes:
25 Mazda MX-5 / 17 Frontier Pro-4X / 17 Ford Focus
17 R1200GS / 15 Versys 1000 / 11 DR-Z400S / 07 R1200GSA

User avatar
volvolugnut
Posts: 6222
Joined: 19 January 2014
Year and Model: 2001 V70
Location: Oklahoma USA
Has thanked: 927 times
Been thanked: 999 times

Post by volvolugnut »

Mehka01 wrote: 07 Jan 2026, 11:56 So I replaced my oil pan. It sealed around the pan to the engine block just fine, sealed the oil cools just fine as well but still leaks oil. This is an aftermarket pan that matches oem very closely. Upon inspection I find 2 plugs that also exist on the original pan (I no longer have the original pan because of where I live but I did confirm this before discovering the problem) and both of them are leaking. I checked the thread and it seems to be metric not npt. It surprised me to find that with no sealant of any kind and im not sure what I should be using to seal it. Anaerobic?? I tried teflon and loctite red but no luck. Locktite failed immediately and teflon wouldnt even go in due to non tapered seat I suppose. Any suggestions? I would prefer to get this done as correctly as possible
Find some plumbers pipe thread sealer and use it. Both internal and external threads will need to be clean and dry. Clean with brake cleaner to remove the oil. Let it cure the recommended time (temperature may be a factor) before refilling.
volvolugnut
The Fleet:
Volvo: 2001 V70 T5, 1986 244DL, 1983 245DL, 1975 245DL, 1959 PV544, multiple Volvo parts cars.
Mercedes: 2001 E320, 1973 280, 1974 280C, 1989 300E, 1988 300TE, 1979 300TD, parts cars.
2009 Smart Passion
Ford: 1977 F350, 1964 F150 (2), 1938 Tudor Sedan
Farmall tractors: 1956 400 Diesel, 1946 A
And others.

Mehka01
Posts: 5
Joined: 7 January 2026
Year and Model: 2003 xc70
Location: Maryland

Post by Mehka01 »

Many thanks for the replies! I cant see the plugs im referring to having an o ring as its a straight port going to the oil filter internals. No bosses that I saw in there for an o ring to seat to and same situation for the plugs in question.. pipe 'dope' did cross my mind earlier today while waiting for responses but while I was thinking about that.. the tolerances for anaerobic sealant came into mind and given the plug is ferrous (magnetic and more reactive than aluminum) it should adhere very nicely as long as its tight and very hot. I have a very nice heater that will do the trick to help the curing process. Ill repost as an easy solution in case someone else runs into this problem, provided it corrects the issue since everyone will have anaerobic on hand while doing this job (I would hope!!)

Mehka01
Posts: 5
Joined: 7 January 2026
Year and Model: 2003 xc70
Location: Maryland

Post by Mehka01 »

Anaerobic sealant did not work. I used a space heater to keep the area around 80 degrees Fahrenheit and gave it nearly 12 hours. Im trying to use blue block now which is a very nice high temp oil resistant pipe dope. It shouldnt need much time to cure but ill give it time anyway

User avatar
DavidE7
Posts: 133
Joined: 4 March 2022
Year and Model: 01-07 V70, S60, XC70
Location: Detroit, Michigan
Has thanked: 53 times
Been thanked: 61 times

Post by DavidE7 »

I use a razor blade to scrape all the old anaerobic sealant off the aluminium pan and block before applying the new sealant with a touch-up roller from Home Depot. I squirt the new sealant right onto the aluminium from the anaerobic sealant tube and then use the roller to spread it around for a consistent red surface. Here is a picture from right before I reinstalled the Ti S60's oil pan:
20250724_200804.jpg
I also use a bit of the anaerobic sealant on the two o-rings to hold them in position while installing the oil pan.

The oil pan was also cleaned in an ultrasonic tank to get all the oil and sludge out. The ultrasonic cleaning doesn't remove the old anaerobic sealer - that was all elbow grease with the razor blade.
David E
2001 Moondust V70 2.4 293,000 miles
2001 Nautic Blue V70 2.4 224,000 miles
2004 Nautic Blue XC70 2.5T 251,000 miles
new: 2004 Black Saphire V70R 193,000 miles
2007 Titanium S60 2.5T 275,000 miles
2007 Magic Blue S60 2.5T 233,000 miles
2007 Silver V70 2.4 200,000 miles
P2 Volvos for every person in my family

User avatar
DavidE7
Posts: 133
Joined: 4 March 2022
Year and Model: 01-07 V70, S60, XC70
Location: Detroit, Michigan
Has thanked: 53 times
Been thanked: 61 times

Post by DavidE7 »

Another potential problem is if the o-rings don't stay in their grooves or if they buckle. I found a buckled o-ring when I pulled the oil pan off the Magic Blue S60:
20220313_220337.jpg
This is the other o-ring:
20220313_220341.jpg
If both o-rings don't stay in position while you are installing the pan, there will be a big oil leak. It will leak because the oil pressure is much higher than the strength of the anaerobic sealant. The o-rings are necessary.
David E
2001 Moondust V70 2.4 293,000 miles
2001 Nautic Blue V70 2.4 224,000 miles
2004 Nautic Blue XC70 2.5T 251,000 miles
new: 2004 Black Saphire V70R 193,000 miles
2007 Titanium S60 2.5T 275,000 miles
2007 Magic Blue S60 2.5T 233,000 miles
2007 Silver V70 2.4 200,000 miles
P2 Volvos for every person in my family

Post Reply
  • Similar Topics
    Replies
    Views
    Last post