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Lessons from 200K miles on a 1994 850 NA

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

This topic is in the MVS Volvo Repair Database » Lessons from 200K miles on a 1994 850 NA
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icelandic
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Joined: 10 July 2007
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Location: Sao Paulo- Brazil

Volvo Repair Database Lessons from 200K miles on a 1994 850 NA

Post by icelandic »

For sometime my 1994 850 NA had been burning oil. Even though power was good, I thought that it might be valve seals or valve guides and kept putting off a head repair job. Until one day, driving at 60mph, engine started misfiring. To make along story short, a small piece of an exhaust valve on Cyl3 broke of. We took the head appart and found that actually the seals were bad. Probably the valve broke due to a piece of carbon build up that got on the way when the valve closed. For an engine this old, running with a 25% ethanol content gasoline, the amount of carbon was comparable to much lower mileage engines. No oil sludge of any kind, cams are perfect, valve lifters are perfect. Very small amount of carbon like material on oil passage ways. Head gasket looked like new. Coolant passageways clear and clean thrughout.
We decided to take pistons out. Oil pan also clean, no sludge, just the brownish varnish like inside. O-rings looked perfect. Pistons look perfect after clean up. Rings appear to be perfect also, although I decided to replace them, since I found some carbon build up on them. Cylinder walls are in exceptional good shape, no visible wear, and still have the polishing markings. No ovalization either. Piston rods and pins look new, as the crank does. Only significant finding was that one of the piston rod bearings had some scratch markings on it that could be felt if one passed the fingernail on it. Water pump, still the original one, has no leaks and no play. Looks new, but I will replace it anyway.
Having taken good care of this car since new, however exposing it to long traffic jams in Sao Paulo with long, extended idling times, I concluded that after we put everything back with new rings, rebuilt head, and new piston rod bearings, and new OEM water pump, it will be good to go for many years more. I was impressed on how wear was minimal.

Icelandic
1995 859 auto NA

MadeInJapan
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Post by MadeInJapan »

Excellent news! I too have a '94 850 I just bought a month ago- it runs very strong. After probing the ECU for mileage and fixing the odometer gear, I'm at 192K miles- so I'm approaching your mileage of 200K. It's good to know that these cars keep on going. I of course replaced all essential timing components and water pump. I still have some positive pressure after getting rid of the flame trap and cleaning out the EGR.. I'm hoping that PCV clean-up or replacement (previous owner replaced it approx. 55K miles ago), it will run without the pressure. Also have sway bar end links to replace (if my son would get home with it! ha). Anyway, thanks for posting- the way the car runs I would expect all internal engine parts to be in good shape on my 850 as well!
MIJ 8)
'98 S70 T5 Emrld Grn Met/Beige Tons of Upgrades Mobil-1
'04 V70 2.5T Red/Taupe Some Upgrades Mobil-1
'07 S40 T5 AWD 6 speed manual! Silver/Black Stage1 Heico & Elevate
'07 S60 2.5T Blue/Taupe- my kid's Volvo

dan2286
Posts: 46
Joined: 3 April 2009
Year and Model: 94 850 N/A 5 Spd.
Location: North Ridgeville, Ohio

Post by dan2286 »

That makes me feel better about buying one with 300,000 miles on it :D

_HighVoltage_
Posts: 57
Joined: 7 April 2009
Year and Model: 1994 850 NA
Location: Athens, WV

Post by _HighVoltage_ »

Makes me feel good about my 152,000 mile 94NA. I've driven it 1000 miles so far and it doesn't seem to burn any oil. At least for the moment...

volvomileage
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Post by volvomileage »

feels great to see that they are really built to last lolll


by the way mij how do you probe the ecu for mileage ;)

thanks
volvo 850 95 sedan non/turbo 185 k

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matthew1  
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Post by matthew1 »

Help keep MVS on the web -> click sponsors' links here on MVS when you buy from them.

Also -> Amazon link
. Click that when you go to buy something on Amazon and MVS gets a cut!

1998 V70, no dash lights on

1997 850 T5 [gone] w/ MSD ignition coil, Hallman manual boost controller, injectors, R bumper, OMP strut brace

2004 V70 R [gone]

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MadeInJapan
MVS Moderator
Posts: 13434
Joined: 31 March 2005
Year and Model: '98 S70 T5 '07S40T5
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Post by MadeInJapan »

Thanks Matt!
'98 S70 T5 Emrld Grn Met/Beige Tons of Upgrades Mobil-1
'04 V70 2.5T Red/Taupe Some Upgrades Mobil-1
'07 S40 T5 AWD 6 speed manual! Silver/Black Stage1 Heico & Elevate
'07 S60 2.5T Blue/Taupe- my kid's Volvo

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matthew1  
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Post by matthew1 »

^^^ :wink:

(My first instinct is to nag users about not doing a search for things like this, but the site isn't organized perfectly yet, and things can still be hard to find. You and I know if something's there to be found at all. In business it's called "knowing where the bodies are buried.")
Help keep MVS on the web -> click sponsors' links here on MVS when you buy from them.

Also -> Amazon link
. Click that when you go to buy something on Amazon and MVS gets a cut!

1998 V70, no dash lights on

1997 850 T5 [gone] w/ MSD ignition coil, Hallman manual boost controller, injectors, R bumper, OMP strut brace

2004 V70 R [gone]

How to Thank someone for their post

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volvomileage
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Post by volvomileage »

thanks Matt...for the link and for not nagging :P lollll

thumbs up for ur site

cheers !
volvo 850 95 sedan non/turbo 185 k

Matty Moo
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Post by Matty Moo »

200k is amazing for a car that runs on 25% ethanol and idles in traffic everyday.
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http://www.midwest-abs.com
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1996 850 Platinum Wagon. ARD Green Tune, OBX.-Gone
1998 s70 ARD tune, EST exhaust, SE/R interior.
1999 s70 Plain Jane.
2000 s70 GLT
2014 Ram
2012 Jeep Wrangler Unlimited

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