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960 AW40 transmission diagnostics.

Help, Advice, Owners' Discussion and DIY Tutorials on all Volvo's "mid era" rear wheel drive Volvos.

1975 - 1993 240
1983 - 1992 740
1982 - 1991 760
1986 - 1991 780
1990 - 1998 940
1990 - 1998 960
1997 - 1998 V90/S90

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billofdurham
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Volvo Repair Database 960 AW40 transmission diagnostics.

Post by billofdurham »

The AW40 transmission can be checked for Diagnostic Trouble Codes (DTC) using the On-Board Diagnostic (OBD) unit. On cars from the 1996 model year a scanner is needed to access the codes via the data link connector which is on the right side of the centre console. However, on cars up to and including the 1995 model year this can be done using the OBD unit in the engine compartment. Instructions for diagnosing pre-1996 cars are in this attachment:
960 AW40 gearbox diagnostics.pdf
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Bill.
Work was good - retirement is better.

1996 850GLT 2.5 20v Estate Manual.
1995 Peugeot Boxer 2.5Tdi Autosleeper.
Previously:
1984 244DL, Manual, Beige.
1987 744GLE, Manual, Green.
1991 960 3.0 24v, Auto, Silver.
1994 940T Wentworth, Auto, Blue.

kit44
Posts: 4
Joined: 3 February 2011
Year and Model: 1997 940 classic LPT
Location: Yarmouth, Isle of Wight UK

Post by kit44 »

Hi Bill
I have a 1997 940 classic LPT and I have just found that the OBD plug is located inside and at the base of the centre armrest locker (instead of on the side of the centre console). My question is whether this OBD plug/socket is the OBD11 or not and whether a hand held scanner from e.bay would work on this vehicle. I have had a local garage plug both (one british and one chinese) of their OBD11 scanners into this socket without getting suitable readings. Is this socket OBD11 compliant or is it still of the old OBD1 type? The vehicle was manufactured in 1996 and first registered in 1997, this was at the end of the 940 factory run and may have incorporated parts of the V70.
My original problem was the Lambda sond light came on and the engine stalled and temporarily refused to start. I fixed the exhaust manifold problem but the lambda sond light remained lit presumably with the fault codes saved. I reset it by removing the battery leads, shorting out the positive and negative car leads (to short out any capacitance in the system) and then reconnected the battery. The lambda sond light then extinguished automatically after start up. Without a suitable diagnostic scanner or unit, is there any other way of checking the fault codes and resetting these codes?

Micaels
Posts: 2
Joined: 22 August 2012
Year and Model: 1997 960
Location: Detroit

Post by Micaels »

Diagnostic connector. I have a 1997 970 with the same location of the diagnostic plug. Mine is a OBD II, as I believe all cars of this vintage is. The protocal is mandated by some agency of the government, and all cars sold in the US have to meet these requirements.
As for the garages not being able to communicate with your car's onboard computer, that's strange. I was getting occasional transmission errors driving down the road, and stopping at the local parts store to clear the codes was less than convenient. I ordered a hand held reader (an Autel model) through amazon and it works perfectly. Finaly found (with help from this forum) that the problem solution was to disconnect the connector from the transmission to engine compartmen, clean all the terminals, coat with liberal amounts of electrical dialectric grease, and re-connect. Solved that problem. Now trying to find the connection that controls the back up lights. Have the same problem with those: Intermitant "on" - usually after driving a distance. Am afraid the problem may be related to the PNP switch which is really not handy to access.
Hope this helps.

TerrDawg
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Year and Model: 97' V90/98' S90
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Post by TerrDawg »

Bill, I'm sorry it's over 10 years but I know Volvo people that get bit by the bug usually keep on the Volvo radar for ever.. so my question is , Should my 98' S90 have a check engine light if there is a code with the transmission? I assume yes, but it's Volvo.. I'm getting a whining and a strange shift
07' XC 70 Black/Lowered 136k mi
98' S90 blue 245k mi
98' S90 white super clean ! 274k mi

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