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Can a leaking oil cap do all that?

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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volvosurfin
Posts: 33
Joined: 17 September 2010
Year and Model: 98 v70 T5
Location: Oahu, HI

Can a leaking oil cap do all that?

Post by volvosurfin »

98 v70 T5 Turbo Wag

Today I got the engine compartment torn down enough to replace the cam seals I thought were leaking. The more and more I think about it and look at the oil pattern, the more I wonder if I jumped the gun a bit on the repair.

After I had it for a while, I got a coolant leak w/ some oil from TB cover. Changed waterpump which had a bad gasket and went on my way. Ran okay for a while, still small oil leak behind cover getting sprayed on rear passenger side, then runny cruddy. Not too cruddy, but I thought a PCV overhaul might do the trick. And it did, wow she was running great. Shortly after I starting having same oil spray in rear passenger area without coolant this time, and it was a lot. I had to put 2 quarts in over a week or so, performance got a little worse, so I parked her in the driveway to think.

I had a good amount of oil under the engine cover, Particularly rear drivers side and center. I assumed this was the oil I spilled in my haste to get the volvo full on oil for the way home.

I could see oil on the block towards the rear and about half way around the cam and where it dripped below under TB.
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Once I had the driver side of cam more exposed I could see this. There had been more oil around and inside that I cleaned up while getting to it.
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Then I took a more careful look at the top and saw darker areas of oil(old and dry) inside the groove around the oil cap that runs all the way from left to right, emptying above both cams.
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I had already looked at the cap, which seemed fine. This time I took the seal out and it had plenty small cracks and easily fell apart in my hand.

Could just a cap leak cause this much leak and could it run all the way down both sides of the engine, spraying the back? I'm thinkin yes, but anybody seen this? The cover really never had much in the way of oil on it.

I'd prefer not to change the cams if I don't need too, just wondering if anyone else could confirm that this could indeed be the cap rather than both ends of the cam before I put her all back together.

taxidad
Posts: 51
Joined: 25 April 2010
Year and Model: V70 XC 1999
Location: Melbourne, Australia

Post by taxidad »

It looks to me like it could. I have a leaky oil cap & lifted the O ring slightly revealing the small cracks. I haven't had the cover off, but a fair amount of oil tracks along the groove just underneath. Just from your pictures it looks like the groove empties where the oil where the old oil has collected. I'm waiting for a new cap to arrive, but found that I lessened the leak by turning the cap around. I also found that it was a little tighter not turned to it's full turn. If it was me I'd just clean up the oil, put a new O ring or cap on, run around for a few days & see if that solves the problem first.

mtm3200
Posts: 17
Joined: 3 January 2009
Year and Model: 99 V70XC
Location: NJ

Post by mtm3200 »

I had this same exact problem. I didn't realize it until the check engine light came on and it started trying to stall so i pulled off the cover and there was a lot of oil in all the grooves and it had also gotten into the spark plugs and ruined them. One of them looked like it was submerged in hershey's chocolate syrup. I replaced the cap with an aftermarket one from pepboys and it still seems to leak but I'm hoping that's only because it's a cheap aftermarket cap.
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Alwick
Posts: 146
Joined: 7 February 2006
Year and Model:
Location: Boston,MA

Post by Alwick »

What they said. I replaced the gasket on my cap about a month ago after finding lots of oil pooled underneath the cover.
I haven't bothered to check it since but I do know that the cap has a noticeably tighter seal with a new gasket on it. I would just clean it, replace the gasket and drive it.
'98 V70 GLT

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BEJinFbk
Posts: 4067
Joined: 5 January 2008
Year and Model: '98 V70 R
Location: Fairbanks, Alaska
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Post by BEJinFbk »

The gasket is cheap. Go for it!
'98 V70 R - Well Equipped for Life Up North... ;)

SimLyons
Posts: 806
Joined: 3 April 2011
Year and Model: 2001 V70 T5
Location: Newberg, OR (Portland)

Post by SimLyons »

IPD (and others, probably) have a flexible (neoprene??) seal that really did the job on my car. Of course I would advise anyone replacing the seal to be sure that the PCV system is OK first. Otherwise you can blow out more seals (like cam) since you have cut off the problem at the oil filler. You don't need the entire cap. Just the seal. And these flex seals don't wear out like the hard OEM seals!
Sim

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erikv11
Posts: 11800
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Year and Model: 850, V70, S60R, XC70
Location: Iowa
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Post by erikv11 »

The OEM seal is also flexible - it is rubber. They only get hard after going a verrrrry long time without being changed.
'95 854 T-5R, Motronic 4.4, 185k
'98 V70, T5 tune-injectors-turbo, LPT engine, 304k, daily driver
'06 S60 R, 197k
'07 XC70, black, 205k
'07 XC70, willow green, 212k
'99 Camry V6 :shock: 153k
gone: '96 NA 850 210k, '98 NA V70 182k, '98 S70 NA 225k, '96 855 NA 169k

volvosurfin
Posts: 33
Joined: 17 September 2010
Year and Model: 98 v70 T5
Location: Oahu, HI

Post by volvosurfin »

Problem fixed.

So I replaced the oil cap seal and no oil under engine cover for about 30 miles, with some pretty demanding conditions. Oil level is stable, no coolant leaks, nadda. So it would seem that yes, a bad oil cap leak can create a situation where it would appear to have a leaking cam seal. Of course this would likely be accompanied by oil under the engine cover.

It was good though that I did the tear down to discover this as I was then able to finish replacing all of my vacuum hoses and other assorted hoses that were bad. Many of the vacuum lines were falling apart, so no doubt I fixed numerous vacuum leaks. The volvo has never run better. No more public transit for me.

Thanks everyone.
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BIG DOG
Posts: 107
Joined: 8 October 2009
Year and Model: 1996 855 turbo 5spd
Location: Nova Scotia Canada

Post by BIG DOG »

Yes definetly I had the same thing I was getting oil sprayed around the engine bay.I couldn't figure out what was leaking I was looking around one day and decided it might be the oil cap seal. I cut a new one out of a rubber gasket and my oil spray dissapeared!

cn90
Posts: 8249
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Year and Model: 2004 V70 2.5T
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Post by cn90 »

I know this is a mundane question but brand for the oil filler cap seal...

Volvo PN 1275379 is about $5-$6. I think it lasts a long time.

Autohausaz, eeuroparts sells the Reinz seal for about $0.60/each.

What is the consensus here re brand?
2004 V70 2.5T 100K+
2005 XC90 2.5T 110K+

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