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Gas Tank Leak on 850

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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alexk243
Posts: 362
Joined: 13 August 2011
Year and Model: 1993
Location: Chicago, IL

Gas Tank Leak on 850

Post by alexk243 »

Just filled up my 93 850 at the gas station (about 14 gallons, had about 4ish left on the dial) and when I got home I parked it in the garage (55 degrees outside about 60-65ish in the garage) and an hour or so later I began to smell gas in the house. Went out to the garage and there was a ton of gas underneath my car.

Im not sure where its coming from but I took a picture of what I could see. Is there something up there I should be worried about when its running or is it possible I just over filled it?
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1993 Volvo 850 (w/97' engine in it)

burnout8488
Posts: 504
Joined: 18 June 2011
Year and Model: 1999 S70 AWD
Location: Endwell, NY

Post by burnout8488 »

I'd put my money on whatever is sealing the neck to the gas tank is leaking, beneath that odd looking circular clamp.
'13 BMW X1 35i M-Sport
'99 S70 AWD/FWD - 198K - FOR SALE!

Ozark Lee
MVS Moderator
Posts: 14798
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Year and Model: Many Volvos
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Post by Ozark Lee »

There is a recall for that. Call your nearest dealer, give them your VIN, and ask about "Service Campaign 140".

At the end of the day the dealer should replace your fuel tank and a variety of additional parts including the evap line elbows and filler neck gaskets and the fuel pump and fuel level sensor gaskets. All said they replaced 22 items, including the fuel tank on my '94. I just need time to schedule in the 2 '96s for the same treatment. The Platinum is not leaking yet but I think my son's N/A might be. If I can ever get him home from college for a week I will schedule him in first.

...Lee
'94 850 N/A 5 speed
'96 Platinum Edition Turbo
Previous:
1999 V70XC - Nautic Blue - Totaled while parked.
1999 V70XC - RIP - Wrecked Parts Car.
1998 S70 T5
1996 850 N/A
1989 740 GLT
1986 740 GLT
1972 142 Grand Luxe

ronaldo2526
Posts: 73
Joined: 23 August 2010
Year and Model: 850 Turbo 1996
Location: Austin

Post by ronaldo2526 »

Have you called yet to see if it is on the recall list. They just fixed my 1996 850 two months ago for free.

alexk243
Posts: 362
Joined: 13 August 2011
Year and Model: 1993
Location: Chicago, IL

Post by alexk243 »

burnout8488 wrote:I'd put my money on whatever is sealing the neck to the gas tank is leaking, beneath that odd looking circular clamp.
Even though there appears to be gas above that area (gas filler tube)?
1993 Volvo 850 (w/97' engine in it)

alexk243
Posts: 362
Joined: 13 August 2011
Year and Model: 1993
Location: Chicago, IL

Post by alexk243 »

Ozark Lee wrote:There is a recall for that. Call your nearest dealer, give them your VIN, and ask about "Service Campaign 140".

At the end of the day the dealer should replace your fuel tank and a variety of additional parts including the evap line elbows and filler neck gaskets and the fuel pump and fuel level sensor gaskets. All said they replaced 22 items, including the fuel tank on my '94. I just need time to schedule in the 2 '96s for the same treatment. The Platinum is not leaking yet but I think my son's N/A might be. If I can ever get him home from college for a week I will schedule him in first.

...Lee
So it will be fixed for free?
1993 Volvo 850 (w/97' engine in it)

Ozark Lee
MVS Moderator
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Post by Ozark Lee »

So it will be fixed for free?
It will.

The loaner car policy differs from dealer to dealer. Some give you one for free but in our case they charged us $10.00 for a S60 for the day. I can live with that. I was out of town when it was scheduled to go in for the repair so the loaner car was a huge help. One of our other members got a loaner for free for several days while the parts came in and the repairs were made.

...Lee
'94 850 N/A 5 speed
'96 Platinum Edition Turbo
Previous:
1999 V70XC - Nautic Blue - Totaled while parked.
1999 V70XC - RIP - Wrecked Parts Car.
1998 S70 T5
1996 850 N/A
1989 740 GLT
1986 740 GLT
1972 142 Grand Luxe

alexk243
Posts: 362
Joined: 13 August 2011
Year and Model: 1993
Location: Chicago, IL

Post by alexk243 »

Is there any expiration on this issue or any recalls like that? My car is a 1993 with over 152,000 miles on it.
1993 Volvo 850 (w/97' engine in it)

Ozark Lee
MVS Moderator
Posts: 14798
Joined: 7 September 2006
Year and Model: Many Volvos
Location: USA Midwest
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Post by Ozark Lee »

This recall actually did expire but Volvo, under considerable pressure I'm sure, extended it. Technically it never was a recall but rather a "Service Campaign". The difference is somewhat semantic but a "Service Campaign" doesn't make headlines like a recall does.

...Lee
'94 850 N/A 5 speed
'96 Platinum Edition Turbo
Previous:
1999 V70XC - Nautic Blue - Totaled while parked.
1999 V70XC - RIP - Wrecked Parts Car.
1998 S70 T5
1996 850 N/A
1989 740 GLT
1986 740 GLT
1972 142 Grand Luxe

jimmy57
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Post by jimmy57 »

Service campaign is not done to NHTSA or EPA law. In some cases service campaigns may be initiated to address the problem and stave off a recall.

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