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New head cylinder now leaking coolant around gasket

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turbowagon1776
Posts: 19
Joined: 18 August 2011
Year and Model: 940 1993
Location: dallas

New head cylinder now leaking coolant around gasket

Post by turbowagon1776 »

I just had a guy put a brand new head cylinder on my car now I am noticing at the part that sits on the engine is leaking a fairly small stream of coolant, I have only driven this car for 2 days. it is an external leak I am dealing with. Is this a fairly simple fix or am I going to have to drop another grand to get a new head gasket put on. I even took it up to a shop to get a certified mechanic to let me know if all looked good and he said it was fine. The car is a 1993 940 Turbo.
2012-03-08_11-48-07_640.jpg

turbowagon1776
Posts: 19
Joined: 18 August 2011
Year and Model: 940 1993
Location: dallas

Post by turbowagon1776 »

K strangest thing, I kept it cranked up for 1 hour. Drove it maybe 10 miles (the most I have driven since getting it fixed and let it sit idleing in the driveway for the rest of the time. Now the leak has appeared to stop. I do not know if this is from it burning off faster than it can fall out but I see no leak. Now it has sat for one hour and no sign of coolant but engine is still warm.

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regent
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Post by regent »

What was the reason to replace the cylinder head + gasket; has the engine been overheated?
Example of Precision: Measure with a Micrometer, mark it with Chalk, and then cut it with an Axe.
Disclaimer: We (very) seldom do that

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turbowagon1776
Posts: 19
Joined: 18 August 2011
Year and Model: 940 1993
Location: dallas

Post by turbowagon1776 »

Yes the engine overheated from a dry rotted hose blowing out and me trying to drive back home on it. I kept cranking it up today and letting it sit, repeated all day to try and see the leak again and it never came back! I did notice my antifreeze was a tad bit low but not much.

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regent
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Post by regent »

When these engines overheat, the block can warp as a consequence; I hope you had it milled before putting the head on.
Example of Precision: Measure with a Micrometer, mark it with Chalk, and then cut it with an Axe.
Disclaimer: We (very) seldom do that

2015 BMW 335i
2015 XC60 T5 Premier Plus
2002 S60 2.4 n/a - retired :(
1987 340 DL - retired :(

turbowagon1776
Posts: 19
Joined: 18 August 2011
Year and Model: 940 1993
Location: dallas

Post by turbowagon1776 »

It was all milled, New valves, new everything. I repeatedly tried to crank it up today to see the leak again and it never did! I dunno what to do? Maybe try a fix treatment? It was the first time I noticed so I got a snapshot. Should I drive it around to spot the leak again or is that just going to make things worse?

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regent
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Post by regent »

I understand you did have the head milled; can you also verify that they milled the mating surface of the block as well?
If that was done correctly, then I would suspect improper gasket application or a torquing issue.
Example of Precision: Measure with a Micrometer, mark it with Chalk, and then cut it with an Axe.
Disclaimer: We (very) seldom do that

2015 BMW 335i
2015 XC60 T5 Premier Plus
2002 S60 2.4 n/a - retired :(
1987 340 DL - retired :(

turbowagon1776
Posts: 19
Joined: 18 August 2011
Year and Model: 940 1993
Location: dallas

Post by turbowagon1776 »

Ok I have made a mistake. I got up this morning and cranked it up to find the leak coming from 2 spots. One appears to be part of the air intake manifold but only on the farthest left section and the other the black hose, part of the coolant system? It is both the metal joints that bolt to the head in the picture. Is this still a major problem or do I simply need to re seal those joints?
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2012-03-09_13-19-36_449.jpg
Last edited by turbowagon1776 on 09 Mar 2012, 12:11, edited 3 times in total.

turbowagon1776
Posts: 19
Joined: 18 August 2011
Year and Model: 940 1993
Location: dallas

Post by turbowagon1776 »

Close up. Both leaking where the metal joints from the black hose attaches to the head and the air intake manifold attaches on the head.
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2012-03-09_13-18-36_463.jpg

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Post by JDS60R »

If "the guy" who put your head on removed the intake etc then have him fix it.
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