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Check your timing belt!!

A mid-size luxury crossover SUV, the Volvo XC90 made its debut in 2002 at the Detroit Motor Show. Recognized for its safety, practicality, and comfort, the XC90 is a popular vehicle around the world. The XC90 proved to be very popular, and very good for Volvo's sales numbers, since its introduction in model year 2003 (North America). P2 platform.
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road1will
Posts: 39
Joined: 9 February 2011
Year and Model: 2004 XC90 2.5T
Location: Atlanta

Check your timing belt!!

Post by road1will »

I replaced the timing belt, tensioner, idler, and water pump on my 04 XC90 with exactly 80,000 miles today. The belt was very worn and had some very deep cracks. Also, grease was seeping out of both the idler and tensioner. I do not think it would have made it to the reccomended interval of 105,000 miles.

The job is VERY easy and anyone with basic auto knowledge can do it. I did it in a little over an hour, and the parts don't cost much at all.

Do yourself a favor and go pop off that timing cover and check it out!

Burke031
Posts: 1
Joined: 20 March 2012
Year and Model: 03 xc90
Location: Usa

Post by Burke031 »

I have a 2003 that needs this done. Do you have any links to tutorials or pictures that show how to do it. I would like to be able to do it myself.

Thanks
Joe

huzzsaba
Posts: 274
Joined: 21 October 2008
Year and Model: 2004 volvo xc90 2.5t
Location: Oakville, ON, Canada

Post by huzzsaba »

Totally agree with checking the timing belt ahead of time. I recently bought my xc90 with 135k miles on it and the belt was never replaced. As soon as i got the car home, the first thing i did was change everything on that side including the water pump.

the replacement for the 2.5T engine is exactly like the 99+ V70s and to some extent like the first generation S40/V40s with the 1.9t engine. the only difference would be the differences in the serpentine belt tensioner, and the addition of the motor mount on the S40/V40s.

the S40/V40 diy is on volvospeed's bay 13 page.

edit: here is a great link to the 2.5T timing belt replacement. Second link on this page........

http://www.freewebs.com/howardsvolvos/engine.htm
2004 Volvo xc90 2.5t
1998 Volvo s70 T5M

99VulvaS70
Posts: 13
Joined: 11 March 2011
Year and Model: 1999 S70
Location: Wind Gap, PA

Post by 99VulvaS70 »

I will be doing the timing belt on our XC90 in the upcoming weeks as well. I checked the pdf file in the above listed link and it mentions a special tool called a "counterhold".

Is this actually necessary?

jimmy57
Posts: 6694
Joined: 12 November 2010
Year and Model: 2004 V70R GT, et al
Location: Ponder Texas
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Post by jimmy57 »

No counterhold is needed.
What you should do is paint mark crank and each cam gear. You will find the factory marks on cam gears to be hard to see and they will not be exactly lined up with the notches on the top plastic cover.
If you mark the cranks then if it happens to move you will know. Cam gears being marked will eliminate that question in your mind if the gear moves, "was that mark a little left of the notch or right of the notch?"

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