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Hyper-extended, now frozen, hand brake..

Help, Advice, Owners' Discussion and DIY Tutorials on all Volvo's "mid era" rear wheel drive Volvos.

1975 - 1993 240
1983 - 1992 740
1982 - 1991 760
1986 - 1991 780
1990 - 1998 940
1990 - 1998 960
1997 - 1998 V90/S90

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dalrock
Posts: 3
Joined: 3 December 2012
Year and Model: 240 1989
Location: Bahamas

Hyper-extended, now frozen, hand brake..

Post by dalrock »

Yup, it's all my fault. My '89 240 wagon was on a slight incline and I pulled up hard on the emergency brake because I needed to look at the (slipping) alternator belt with the engine running (it's a stick). I can push the handle button in, but the lever is NOT going down..... I put a cat's paw on the toothed wheel and gave it a tap with a hammer (WD40 sprayed everywhere, EVERYWHERE! I tell ya!) to try to free it up - no joy. I've moved the beast up and down the driveway and tried freeing up the e-brake with her on the flat. NO! She hates me now... Did I mention that I'm in the tropics? land of rust and, well, rust? And that due to health problems I haven't driven this car in 18 months (have been using it for the past three weeks though, slowly addressing all manner of issues directly relating to neglect and lack of love). I am now without wheels. Any suggestions would help keep me from hurting people around me....

dalrock
Posts: 3
Joined: 3 December 2012
Year and Model: 240 1989
Location: Bahamas

Post by dalrock »

brake lever.JPG
brake lever.JPG (36.44 KiB) Viewed 462 times
I"m not sure that the problem may just be that the brake lever itself is not lowering down to its proper position. It will lower some, but then it stops. Anyone know where I can see a photo of the brake lever mechanism? I can't get the vinyl cover off the handle to get a good optic on how it seats over the gear mechanism.

dalrock
Posts: 3
Joined: 3 December 2012
Year and Model: 240 1989
Location: Bahamas

Post by dalrock »

Fixed it. The guide metal in the side of the lever mechanism got pinched in so the the lever was getting hung up on the "crease" and couldn't fit between the two side pieces that go on either side of the ratchet gear. I bent it back and it slid right down. While I was in there, I tightened up the cables so I hopefully won't even be ABLE to crank it that high again.

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