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oil cooler lines rebuild

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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louty
Posts: 154
Joined: 21 February 2010
Year and Model: s70 1998
Location: oregon

oil cooler lines rebuild

Post by louty »

so i am going to rebuild my oil cooler lines as shown in the diy for the automatic transmission lines
I am not near the car now, and was wondering if anyone knew what size hose I need to pick up for the engine oil cooler.
the search shows 3/8 i.d. for automatic tranny
wanted to pick stuff up on way home today
so is engine oil cooler same size and anyone know how many feet I should pick up
ill hit the dealer too for new o-rings etc

thanks

Ozark Lee
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Post by Ozark Lee »

I bought some 3/8" ID hydraulic hose to try to rebuild my lines and it wouldn't fit. It must be some metric size since Thomkins Industries couldn't match it.

...Lee
'94 850 N/A 5 speed
'96 Platinum Edition Turbo
Previous:
1999 V70XC - Nautic Blue - Totaled while parked.
1999 V70XC - RIP - Wrecked Parts Car.
1998 S70 T5
1996 850 N/A
1989 740 GLT
1986 740 GLT
1972 142 Grand Luxe

cn90  
Posts: 8249
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Post by cn90 »

According to the post below (see post #16):
- Trans cooler line I.D. = 3/8"
- Oil cooler lines I.D. = 1/2"

http://volvospeed.com/vs_forum/topic/11 ... ler-lines/
2004 V70 2.5T 100K+
2005 XC90 2.5T 110K+

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hanzbe420
Posts: 535
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Year and Model: 2006 s60 2.5T
Location: CT,USA
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Post by hanzbe420 »

yes this guy is cool. i went to his house seance he lives in same state as me, and he helped me put them in and everything. Text him he should no the size's. Seance he makes the whole kit for 99$ that's a deal and a half.

orleec
Posts: 25
Joined: 9 December 2012
Year and Model: 98 V70 GLT'ed
Location: Connecticut

Post by orleec »

Thanks for the kind words.

It's 1/2 ID - find a suitable one for oil application, high-heat and able to withstand mid-pressure

I still do it if interested - https://www.matthewsvolvosite.com/forums ... 43#p267443.
Click me to save $150 on 94-98 Turbo Cooler Lines
* SOLD - 98S70 Blk/Blk T5M B&G/Bilstein, 17psiST, R-mani, 3"dp/obxExhaust, SASdel
* 98 White V70AT GLT'ed - LPT motor swapped
* 06S60 2.5T Blk/Blk - wife's DD

louty
Posts: 154
Joined: 21 February 2010
Year and Model: s70 1998
Location: oregon

Post by louty »

oh how funny....thats me that we have been playing email tag....louty is a nick name.....im josh....paypal tonight

orleec
Posts: 25
Joined: 9 December 2012
Year and Model: 98 V70 GLT'ed
Location: Connecticut

Post by orleec »

shipped.
Click me to save $150 on 94-98 Turbo Cooler Lines
* SOLD - 98S70 Blk/Blk T5M B&G/Bilstein, 17psiST, R-mani, 3"dp/obxExhaust, SASdel
* 98 White V70AT GLT'ed - LPT motor swapped
* 06S60 2.5T Blk/Blk - wife's DD

louty
Posts: 154
Joined: 21 February 2010
Year and Model: s70 1998
Location: oregon

Post by louty »

just replaced the hoses.
thanks
for me an old fart (60) what helped me was to pull the dispstick tube so I could get my big old hands to that balnkety balnk bolt. what a stinking pain that bolt is. I spent prob the most time on that one stinking bolt to get it out and get it in....a serious pain in the arse.
so for those of you that are thinking of this job. I would buy his hoses before buying some china crap. also I would have a dipstick tube o ring on hand. I did, so its new
the other big help is to pull the thermostat, that made it all easier to get to the bolt that holds the clamp that holds the hoses, then you can really clean everything , esp where the new o rings have to go
another thing...was I pulled the oil filter so I could snake things around easier, had an new filter on hand, a mann, so did an oil change at the same time
oh and I also pulled the top rad hose, so I had to drain things, but this too made it easier

total time.....with all the extra I did over the diy instructions...4 hours
could have done it in 2.5 if not for that stinking bolt

orleec
Posts: 25
Joined: 9 December 2012
Year and Model: 98 V70 GLT'ed
Location: Connecticut

Post by orleec »

Took me about that long for my first try. I think I have it down to under two hours now, and that includes thoroughly cleaning the area of oil leaks.
Click me to save $150 on 94-98 Turbo Cooler Lines
* SOLD - 98S70 Blk/Blk T5M B&G/Bilstein, 17psiST, R-mani, 3"dp/obxExhaust, SASdel
* 98 White V70AT GLT'ed - LPT motor swapped
* 06S60 2.5T Blk/Blk - wife's DD

Dr850Volvo
Posts: 1
Joined: 9 February 2014
Year and Model: 850 1994
Location: United States

Post by Dr850Volvo »

I too struggled for hours trying to get that stinking 10mm bolt started. What helped for me was to remove the AC compressor bolt (14mm) that is positioned right in front of the oil cooler support bolt (brilliant engineering Volvo), using a short extension and a swivel and 6-point socket. Once the AC compressor bolt was removed, it was cake getting the 10mm threaded and snugged down.

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