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1997 V40 - Engine Hesitation Issue - Advice needed

Help, Advice, Owners' Discussion and DIY Tutorials on S40 and V40. In this forum you'll find S40/V40-specific owners asking and answering questions on maintenance, ownership, repairs, tutorials and almost every do-it-yourself thing you can do to save money owning these Volvos.

1996 - 2004 S40
1996 - 2004 V40

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bitec
Posts: 3
Joined: 1 August 2011
Year and Model: V40, 1997
Location: Victoria - Australia

1997 V40 - Engine Hesitation Issue - Advice needed

Post by bitec »

V40 2.0Ltr non turbo auto

Greeting from Aus, For the last year my car hesitates when I put the pedal to the metal, particularly when changing up to fourth gear (Auto) at lower speeds 50-60km/h. A month ago we got a bump in the rear end from a van, with no apparent damage. That same day the car progressively lost power until the engine stoped. After half an hour the car started and ran smoothly enough for me to drive it home. Ever since it runs ok until it reaches operating temp (closed loops fuel management) and then starts to miss and loose power.

I was fairly sure the coil packs are responsible so I unattached each lead, in turn, from its respective plug with the intent of placing a screwdriver in its end to check the quality of spark between the screwdriver and the the engine exterior (earth). What actually happened was that the lead end sparked from the rubber insulation (no screwdriver) to the engine frame (nice blue healthy spark arcing out to approx 1-2 inches). This occurred on the leads for pistons 2 and 3 (coil pack 2). The leads for 1 and 4 (coil pack 1) did not spark from the lead end insulation.

So my question is this, should there be a spark from the lead end insulation? I though the whole idea of the insulation was to ensure that the spark only occurred at the spark plug tip. Is this indicative of my leads being cactus? Or does the healthy spark from leads 2 and 3 and none from 1 and 4 indicate that coil pack 1 is cactus? I have attached a photos as a memory jogger below. The lead end is circled in red.

Any advice is appreciated. Mick.

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shanegtr
Posts: 133
Joined: 24 March 2013
Year and Model: 1999 V40 2.0T
Location: Perth, Western Australia

Post by shanegtr »

I've only just got my first volvo so Im still unfamiliar with them so Im sure someone who knows better can correct me if Im wrong. But from your photo and your explaination that dosent sound normal - that area should be fairly well insulated so it dosent short circuit when in service. Are there any cracks that you can see in the lead insulation where its arcing from?
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abscate
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Post by abscate »

When you don't give that spark somewhere to go it will find ground as best it can.

The definitive test for spark is to put a plug in the holder and ground the threads, then look at the plug end to confirm a nice blue spark.

Unless you put each plug lead in exactly the same place, I would say your experience shows your coil is good but no definitive information on your plug leads. I don't think it shows they are bad.
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A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
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tababcock
Posts: 1
Joined: 6 September 2017
Year and Model: 1997 V40
Location: WIESBADEN

Post by tababcock »

I am experiencing intermittent misfires...i have replace both coils, spark plugs, and wires. I even replaced fuel filter....any suggestions?

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