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1996 960 Starts ok but stalls if foot off accelerator

Help, Advice, Owners' Discussion and DIY Tutorials on all Volvo's "mid era" rear wheel drive Volvos.

1975 - 1993 240
1983 - 1992 740
1982 - 1991 760
1986 - 1991 780
1990 - 1998 940
1990 - 1998 960
1997 - 1998 V90/S90

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Mikepam
Posts: 3
Joined: 24 July 2013
Year and Model: 2004 XC90
Location: Florida

1996 960 Starts ok but stalls if foot off accelerator

Post by Mikepam »

I have a 1996 960 and it starts fine but if you take your foot off the accelerator, it stall. Also the positive baterry post gets very hot.

danr960
Posts: 137
Joined: 9 August 2007
Year and Model: 964 1994
Location: Medinah, IL

Post by danr960 »

Does it run when cold? But you are in Florida, so cold is relative.

It sounds like maybe the idle speed motor is not functioning, or there is a massive air leak in the air ducting after the MAF. There is a small rubber hose that attaches to the idle speed motor, is that intact? Remove and inspect the idle speed motor if all of the hoses are fine. Once removed, you should be able to lightly twist it and feel the valve swinging back and forth. It can be cleaned out, using intake cleaner, but keep the plugged end up while doing so to keep the cleaner out the motor and it's windings.

Other items that could be causing your problem, massive intake gasket leak, bad throttle sensor. Spark plugs condition? Fuel pressure regulator is leaking and vacuum is pulling raw fuel into the intake?
Are there any codes, check engine light on?

DanR '94 964 387,000 miles (153,000 on the new engine)

Mikepam
Posts: 3
Joined: 24 July 2013
Year and Model: 2004 XC90
Location: Florida

Post by Mikepam »

Thanks for the info, I'll start checking all these things out and see what happens.

danr960
Posts: 137
Joined: 9 August 2007
Year and Model: 964 1994
Location: Medinah, IL

Post by danr960 »

Just thought of another thing, a bad MAF. There is a foil flex pipe that runs to the air filter box. In the filter box is a valve that is supposed to draw hot air from the exhaust manifold on cold starts only, once the air warms up the valve slowly closes so it only draws fresh ambient air, sometimes that valve gets stuck in the hot position and will kill a MAF over time. To check your MAF, all you have to do, with ignition off, unplug MAF and start the engine, it may stumble for a few seconds but if it is a bad MAF it will correct itself and run better. This is because the computer takes over with a program to limp home without a MAF. This will cause a check engine light to go on, but reconnecting the MAF will cause the light to turn off but a code will be stored for awhile.

DanR

Mikepam
Posts: 3
Joined: 24 July 2013
Year and Model: 2004 XC90
Location: Florida

Post by Mikepam »

Cleaned the Idle speed motor and the idle problem is fixed so far. Also, can the flame trap be be causing any idle issues?

rgk
Posts: 257
Joined: 16 March 2009
Year and Model: Gray 88 245
Location: Yellowstone
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Been thanked: 1 time

Post by rgk »

Yes, it will cause a rough idle. Make sure it's clean.
rgk -- was dickdeadly

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