Login Register

Warning, Replace your cooling system hoses ASAP

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

Post Reply
User avatar
rspi
Posts: 7303
Joined: 5 November 2011
Year and Model: 850 T-5R Wagon
Location: Cincinnati OH
Has thanked: 34 times
Been thanked: 72 times
Contact:

Warning, Replace your cooling system hoses ASAP

Post by rspi »

Just a friendly warning for all to replace ALL of your cooling system hoses ASAP. Most of our cars are over 15 years old and many have original hoses still installed. You should replace these hoses that are pending failure at any time. If one of your coolant system hoses fail, it will force all of your coolant out of the car within seconds, less than 1 minute later, your car motor WILL overheat and blow the head gasket. This will either send your car to the junk yard, or give you a timely workout replacing the head/head gasket. So, take my advise and replace every coolant hose under your hood that is older than 10 years old.

If your car is turbo, you have the following hoses:
1. Upper radiator - 1335433
2. Lower radiator - 9470409 / 6842428
3. Upper reservoir - 9135267
4. Lower reservoir - 6842894
5. Heater inlet - 9186849
6. Heater outlet - 9186847 / 3528275
7. Turbo supply - 6842190
8. Turbo outlet - 30713305
As a bonus, you should also replace the heater hose locking clips. If they fail, the hose will pop out and cause the loss of coolant, yes in seconds. - 3545662

Last edited by rspi on 30 Oct 2013, 09:36, edited 2 times in total.
'95 855 T-5R M, Panther - 22/28 mpg, 546,000 miles
'95 955 T-5R Yellow Wagon, Lemonade, 180,000 miles
--------------------
Volvo's of past: '87 740 GLE, '79 262C Bertone, '78 264, 960's, '98 S70 GLT, '95 850 T-5R YellowVolvo Repair Videos

Brucebo
Posts: 244
Joined: 14 May 2008
Year and Model: 850 '96, S70 '99
Location: SF Bay Area
Has thanked: 3 times
Been thanked: 5 times

Post by Brucebo »

FYI: We've owned 6 Volvos and we've never had a radiator hose fail. We have had two radiators fail and three overflow tanks fail. In all cases the plastic parts cracked and started to leak. For the radiators it's the high pressure (passenger) side tank that eventually cracks. I've never had a Volvo radiator corrode through. The water bottles also eventually crack. Oh, what does corrode through though are the heater cores. I've had two of these fail. You start to smell waffles when you turn on the heat in the morning on your way to work.

User avatar
rspi
Posts: 7303
Joined: 5 November 2011
Year and Model: 850 T-5R Wagon
Location: Cincinnati OH
Has thanked: 34 times
Been thanked: 72 times
Contact:

Post by rspi »

This is NOT a Volvo issue, a automobile issue. People blow head gaskets in all kinds of cars due to coolant hose failures.
'95 855 T-5R M, Panther - 22/28 mpg, 546,000 miles
'95 955 T-5R Yellow Wagon, Lemonade, 180,000 miles
--------------------
Volvo's of past: '87 740 GLE, '79 262C Bertone, '78 264, 960's, '98 S70 GLT, '95 850 T-5R YellowVolvo Repair Videos

cn90
Posts: 8249
Joined: 31 March 2010
Year and Model: 2004 V70 2.5T
Location: Omaha NE
Has thanked: 4 times
Been thanked: 466 times

Post by cn90 »

Thanks rspi for the reminder.

I have replaced #1-#4, and #7-#8.

I am watching the #5-#6 (heater hoses x2) very closely. I might replace these 2 hoses next summer (using erikv11 trick: cutting the metal pipes near heater core and by-pass the firewall coupling). It is getting cold now and I hate working on cars when it is cold.
2004 V70 2.5T 100K+
2005 XC90 2.5T 110K+

User avatar
rspi
Posts: 7303
Joined: 5 November 2011
Year and Model: 850 T-5R Wagon
Location: Cincinnati OH
Has thanked: 34 times
Been thanked: 72 times
Contact:

Post by rspi »

LOL, I think Waltrip has the best prices on those OE hoses, just have no idea about their shipping cost.
'95 855 T-5R M, Panther - 22/28 mpg, 546,000 miles
'95 955 T-5R Yellow Wagon, Lemonade, 180,000 miles
--------------------
Volvo's of past: '87 740 GLE, '79 262C Bertone, '78 264, 960's, '98 S70 GLT, '95 850 T-5R YellowVolvo Repair Videos

cn90
Posts: 8249
Joined: 31 March 2010
Year and Model: 2004 V70 2.5T
Location: Omaha NE
Has thanked: 4 times
Been thanked: 466 times

Post by cn90 »

Actually, If I replace the heater hoses, I will use the generic heater hoses running from:
- cabin area metal pipes (cut the pipes first)
- through firewall
- to engine

i.e., no coupler, just rubber hoses.
2004 V70 2.5T 100K+
2005 XC90 2.5T 110K+

jblackburn
MVS Moderator
Posts: 14043
Joined: 8 June 2008
Year and Model: 1998 S70 T5
Location: Alexandria, VA
Has thanked: 9 times
Been thanked: 19 times

Post by jblackburn »

FYI: We've owned 6 Volvos and we've never had a radiator hose fail.
No one explained that to my car. I've had 4 let go - turbo, lower radiator, heater core hose (twice).

Same thing happened with older cars I'd had before that (before I knew better!)

It's an especially good idea with it getting colder outside for many of us.
'98 S70 T5
2016 Chevy Cruze Premier


A learning experience is one of those things that says, "You know that thing you just did? Don't do that."

mercuic: Long live the tractor motor!

cn90
Posts: 8249
Joined: 31 March 2010
Year and Model: 2004 V70 2.5T
Location: Omaha NE
Has thanked: 4 times
Been thanked: 466 times

Post by cn90 »

1+,

Rubber hoses deteriorate with time/heat/mileage.
A general guideline is: 12-14y/130K miles.
These hoses are inexpensive (compared with engine overheat and rebuild).
People should treat cooling system hoses like spark plugs, tires. They have their service life.
After that it is Russian Roulette.
Last edited by cn90 on 29 Oct 2013, 05:51, edited 1 time in total.
2004 V70 2.5T 100K+
2005 XC90 2.5T 110K+

User avatar
instarx
Posts: 752
Joined: 20 April 2008
Year and Model: XC70 T6 2011
Location: North Carolina
Has thanked: 1 time
Been thanked: 1 time

Post by instarx »

rspi wrote: ...it will force all of your coolant out of the car within seconds, less than 1 minute later, your car motor WILL overheat and blow the head gasket. This will either send your car to the junk yard, or ...
rspi, this strikes me as just too alarmist. Yes, its a good idea to replace hoses periodically, and thanks for the list of hoses - very useful. But if a coolant hose breaks you are unlikely to have blown head gasket and a junked car "less than 1 minute later". Capitalized WARNING and ASAP in the title like there is some newly discovered imminent danger? Please.

Oh, and look - you have a new video. Maybe I'm too cynical but I'm feeling manipulated.
2011 XC70 T6 - current
2017 Alfa Romeo Giulia Q2 - Totaled in 2022. Not my fault.
2011 XC60 - sold
2000 V70XC - given to a friend, wish I still had it.

cn90
Posts: 8249
Joined: 31 March 2010
Year and Model: 2004 V70 2.5T
Location: Omaha NE
Has thanked: 4 times
Been thanked: 466 times

Post by cn90 »

Actually,

Coolant loss can be:
- Slow (happened to me, turned out a small crack under the reservoir).
- Massive, when the rad hose or turbo coolant hose bursts.

I have to agree with rspi that at this age/mileage, replace them all and be happy for the next 150K...
2004 V70 2.5T 100K+
2005 XC90 2.5T 110K+

Post Reply
  • Similar Topics
    Replies
    Views
    Last post