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2003XC70 What is this intake gizmo?

Help, Advice, Owners' Discussion and DIY Tutorials on Volvo's stylish, distinctive P2 platform cars sold as model years 2001-2007 (North American market year designations).

2001 - 2007 V70
2001 - 2004 V70 XC (Cross Country)
2004 - 2007 XC70 (Cross Country)
2001 - 2009 S60
2003 - 2007 S60 R
2004 - 2007 V70 R

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carboncow
Posts: 596
Joined: 11 June 2010
Year and Model: 2003 XC70 2018 S60
Location: Central Ohio

2003XC70 What is this intake gizmo?

Post by carboncow »

Finished up the un-fun PVC refurb...the horror! Everything was clogged and in bad shape but I think we are in order now. Cleaned every single hose in site including the PTC nipple.

Anyways...I threw an intake code above 2000rpm (forget number) but found this little gizmo cracked up from us thrashing around. It separates from top to bottom (not sure why) and has a diaphragm inside with a long nipple. I put it in wrong the first time and threw the code...seems better with the nipple pointing up. Regardless it's cracked and zip tied together and very much could last this way forever but I"m sure I'll try to find a used/new one.

What comments/advice does anyone have?

Special thanks to "stew" for tag teaming this un-fun job. I still have to do a timing belt next and it will be a cake walk compared to this!
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Shawn F.

2001 V70 T5
2003 XC70
1996 Vw Passat Tdi
1999 Porsche Boxster
2004 Chevy Suburban LT 5.3L
2013 & 2015 S60 T5
2008 Vw Touareg T2 V6

1989 Sea Ray 340 Sundander
2007 Sea Doo Challenger 180 SE

jimmy57
Posts: 6694
Joined: 12 November 2010
Year and Model: 2004 V70R GT, et al
Location: Ponder Texas
Has thanked: 4 times
Been thanked: 320 times

Post by jimmy57 »

Brake booster auxiliary electric pump switch. Turns on the electric vac pump when vacuum goes below 10-12 inches of vacuum.

carboncow
Posts: 596
Joined: 11 June 2010
Year and Model: 2003 XC70 2018 S60
Location: Central Ohio

Post by carboncow »

Interesting...I wonder if the elec vac pump is the random sound I heard every couple of months that sounds like something stuck on around the transmission. Where is that pumps location?
Shawn F.

2001 V70 T5
2003 XC70
1996 Vw Passat Tdi
1999 Porsche Boxster
2004 Chevy Suburban LT 5.3L
2013 & 2015 S60 T5
2008 Vw Touareg T2 V6

1989 Sea Ray 340 Sundander
2007 Sea Doo Challenger 180 SE

chrism
Posts: 1307
Joined: 28 January 2009
Year and Model: S80 / 2005
Location: Atlanta, GA
Has thanked: 7 times
Been thanked: 78 times

Post by chrism »

My 03 V70 makes that buzzing noise - cycles ON 2 seconds / OFF approx 8-10 seconds. It goes through this routine for a few minutes after shutting the engine off. Does it do this in order to support brake booster vacuum in the case of the engine dying while still rolling? How much should I hear it run before I say to myself "There must be a major vacuum leak somewhere?" Does this also involve the evap control system?

BTW - sometimes I hear the cycling buzzing after engine shutdown and sometimes I don't. I know I have a very minor (I THINK it's minor) vacuum leak at the backside of the brake booster around the shaft. 200K miles on the car.

carboncow
Posts: 596
Joined: 11 June 2010
Year and Model: 2003 XC70 2018 S60
Location: Central Ohio

Post by carboncow »

I'm sure that is what mine is...but my wife and I rare occasion have heard this "thing" run for 20-30 minutes after the car is off...and I'm not talking about the evap blower that some models run to dry the AC evap!

I just replaced about every vac line related to the engine (not brakes) and I have no codes about minor/major air leaks...so who knows when and why it comes into play. I'm also at high mileage.
Shawn F.

2001 V70 T5
2003 XC70
1996 Vw Passat Tdi
1999 Porsche Boxster
2004 Chevy Suburban LT 5.3L
2013 & 2015 S60 T5
2008 Vw Touareg T2 V6

1989 Sea Ray 340 Sundander
2007 Sea Doo Challenger 180 SE

jimmy57
Posts: 6694
Joined: 12 November 2010
Year and Model: 2004 V70R GT, et al
Location: Ponder Texas
Has thanked: 4 times
Been thanked: 320 times

Post by jimmy57 »

The vac pump is loud and should only run key on. Pump the brake with key on and it will start when vscuum depletes. The other buzzing is usually turbo control valve buzzing until ECM completes its shutdown routine.

Vac pump on P2 is on left frame rail forward and below air cleaner.

chrism
Posts: 1307
Joined: 28 January 2009
Year and Model: S80 / 2005
Location: Atlanta, GA
Has thanked: 7 times
Been thanked: 78 times

Post by chrism »

But my car is non-turbo and I still have the intermittent buzzing AFTER the key is turned off.

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