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2006 XC70 AWD pump, filter and pressure sensor

Help, Advice, Owners' Discussion and DIY Tutorials on Volvo's stylish, distinctive P2 platform cars sold as model years 2001-2007 (North American market year designations).

2001 - 2007 V70
2001 - 2004 V70 XC (Cross Country)
2004 - 2007 XC70 (Cross Country)
2001 - 2009 S60
2003 - 2007 S60 R
2004 - 2007 V70 R

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IVIUSTANG
Posts: 562
Joined: 14 February 2009
Year and Model: 2006 XC70
Location: Saskatchewan. Canada
Been thanked: 4 times

2006 XC70 AWD pump, filter and pressure sensor

Post by IVIUSTANG »

Hi guys,

My AWD has been AWOL for weeks now, I finally got my Vida working so I ran the codes and it came up with the code for the electric pump as well as the sensor. So for the past two days I ripped apart my AWD system and replaced all these components, here is what I learned;

1. Be prepared to spend 10+ hours on this when dealing with overly tighted/seized/poorly designed bolts.
2. I strongly advise using a pit or a hoist for this job, I did this on my garage floor and I think I am going to be stiff and sore for days now.
3. Removing the exhaust is super easy, and removing the driveshaft is also easy provided you can seperate the rear end of the driveshaft from the Haldex coupler.
4. Buy some "easy-outs" for the inevitable stripped hex bolts you will encounter.
6. Removing the driveshaft from the coupler is more easily done by using an angled punch and driving it out from the backside of the coupler, hit it a few times and move on to the next hole; repeat until it comes flying out :)
5. After 230,000KM on this car, the Haldex fluid still looked pristine.
6. If you don't have lots of patience or decent mechanical ability, ask a (ex)friend or get a mechanic to do the job.

Ask me if you have any questions because I feel I can help you all on this topic now, since I was successful with job and the AWD is working! I figured out why my pump failed, it had a massive dent in it and it also snapped off the waterproofing around the electrical wires; can't fault design for this failure!

Thanks,
Jesse
1998 S70 T5 SE 290,000 KM sideswiped total loss(Sweet ride!)
2007 S60 2.5T loaded 63,000 KM SOLD!
2006 XC70 350,000 KM, 2" BadSwede lift kit, steel skidplate, Hilton Stage 1 tune, big burly tires :D
2008 S80 V8 245,000 KM SOLD!
2015 V60 T5 Premier+ 98,000KM

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