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98 s70 getting timing belt on - mech tensioner

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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mecheng
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98 s70 getting timing belt on - mech tensioner

Post by mecheng »

I'm having the hardest time getting the timing belt on with the mechanical tensioner.
I swing the arm on the tensioner to the right to give it slack, wrap over all belts except exhaust cam but the damn belt doesn't fit over the pulley. In the fcp video he made it look so easy. I had no problem with the hydraulic tensioner on the 850.

What am I doing wrong?
1998 Volvo S70 T5 - SE - 240km - Sold July 2018
1997 Volvo 850 GLT - 190km
Boost is my drug of choice

Ozark Lee
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Post by Ozark Lee »

Are you sure you have it all the way on at the bottom of the crankshaft? It can trick you.

There isn't tons of room to get the belt on like there is with the hydraulic tensioner but certainly enough to slide the belt on all of the pulleys. The tensioner comes out of the box in its most relaxed position and you shouldn't adjust the tensioner at all before the belt is on.

...Lee
'94 850 N/A 5 speed
'96 Platinum Edition Turbo
Previous:
1999 V70XC - Nautic Blue - Totaled while parked.
1999 V70XC - RIP - Wrecked Parts Car.
1998 S70 T5
1996 850 N/A
1989 740 GLT
1986 740 GLT
1972 142 Grand Luxe

mecheng
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Post by mecheng »

I took a break and tried again and I was able to get it on: just barely: they could have made the belt slightly longer, it is a fing bitch to get it on. A little trick is to use a screwdriver to swing the tensioner arm, otherwise it burns a hole in my finger. I made sure the bolt on the tensioner was loose, I only had it finger tight originally but it was fighting me I guess and this time I was able to get it on.

Those sneeky cam pulleys like to move, especially the exhaust cam. They are difficult to move by hand so I didn't think they would budge but they did and I had to remove the belt. I cut a 2x4 and gently wedged it between the cams. Maybe I'll get the IPD holder for next time
Running perfectly now, no noise.


Couple of questions:

1)Can you reuse the WP bolts or do they have some sort of sealant
2)Do you need to put gasket sealer on the WP gasket. If so why?
1998 Volvo S70 T5 - SE - 240km - Sold July 2018
1997 Volvo 850 GLT - 190km
Boost is my drug of choice

precopster
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Post by precopster »

I've re used the WP bolts by wrapping some plumber's thread tape on the location the thread tape was originally placed. It's used because some of the thread holes are not captive and exit from the rear of the WP housing.

I've used JUST sealant, sealant and gasket & finally just a gasket and all WPs are still not leaking. :lol:
Current cars VW Transporter 2.5TDI, 2010 XC90 D5 R Design

Ozark Lee
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Post by Ozark Lee »

The water pumps I buy (Hepu) come with new bolts so I never have reused them. That said, it shouldn't be a problem. The bolts do come with a coating but it is basically Loctite Green.

I do put a thin coat of blue RTV on the gasket but that is more to hold it in place than it is to seal it.

...Lee
'94 850 N/A 5 speed
'96 Platinum Edition Turbo
Previous:
1999 V70XC - Nautic Blue - Totaled while parked.
1999 V70XC - RIP - Wrecked Parts Car.
1998 S70 T5
1996 850 N/A
1989 740 GLT
1986 740 GLT
1972 142 Grand Luxe

mecheng
Posts: 1271
Joined: 27 March 2014
Year and Model: 1998 Volvo S70 T5
Location: Ontario, Canada
Has thanked: 15 times
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Post by mecheng »

Does the mating block have guide pins to hold the WP gasket? So do you really neet the RTV?
From the factory, they do not use RTV correct?

I'm not crazy about loctite especially in hard to access areas for bolts, I want to be able to remove it in the future so I will try the plumbers tape.

Thanks
1998 Volvo S70 T5 - SE - 240km - Sold July 2018
1997 Volvo 850 GLT - 190km
Boost is my drug of choice

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erikv11
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Post by erikv11 »

Yep, there are two mating pins and nothing on the gasket from the factory. It is just for convenience, the gasket tends to fall off.
'95 854 T-5R, Motronic 4.4, 185k
'98 V70, T5 tune-injectors-turbo, LPT engine, 304k, daily driver
'06 S60 R, 197k
'07 XC70, black, 205k
'07 XC70, willow green, 212k
'99 Camry V6 :shock: 153k
gone: '96 NA 850 210k, '98 NA V70 182k, '98 S70 NA 225k, '96 855 NA 169k

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erikv11
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Post by erikv11 »

Oh and on the water pump bolts I always just re-use them as is, they will have a little goop on them.
'95 854 T-5R, Motronic 4.4, 185k
'98 V70, T5 tune-injectors-turbo, LPT engine, 304k, daily driver
'06 S60 R, 197k
'07 XC70, black, 205k
'07 XC70, willow green, 212k
'99 Camry V6 :shock: 153k
gone: '96 NA 850 210k, '98 NA V70 182k, '98 S70 NA 225k, '96 855 NA 169k

mecheng
Posts: 1271
Joined: 27 March 2014
Year and Model: 1998 Volvo S70 T5
Location: Ontario, Canada
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Post by mecheng »

Ok thanks everyone! Some key advice, when you want to give up swear a bit it helps, take a break you will come up with different solutions.
1998 Volvo S70 T5 - SE - 240km - Sold July 2018
1997 Volvo 850 GLT - 190km
Boost is my drug of choice

phat78ta
Posts: 281
Joined: 21 January 2010
Year and Model: 94 850 turbo wagon
Location: ohio

Post by phat78ta »

There is a small nub on the oil pump behind the crank pulley that has a rubber sleeve over it. It gave me holy fits trying to get my TB back on. Sounds like you are having the same issue. Feel behind the crank pulley on the bottom right and see if the rubber piece has slid out towards the pulley. That is what happened to me. Slide it back, make sure the belt gets past the nub, and you should be golden.
93 850 GLT sedan 156K
94 850 Turbo 189K

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