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V/S 70s -- Thoughts on Preventive Maintenance -- Brakes

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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E Showell
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V/S 70s -- Thoughts on Preventive Maintenance -- Brakes

Post by E Showell »

So it occurs to me after needing to replace the original brake hoses on two V70s a 98 and 99 about a year to a year-and-a-half apart, that the original rubber brake hoses have a service life of about 15 years, regardless of mileage.

Current symptoms dictating replacement on the '99 include brakes remaining partially on -- just slight rubbing really -- after application due to suspected collapse of the hoses stranding fluid in the system until the hoses return to their original shape.

So, it would seem prudent to me to plan on replacing original brake hoses after about 15 years.

Anybody else have any thoughts on this?
'98 V70 NA FWD 5 spd, silver sand metallic (sold)
'99 V70 NA FWD Auto, dark blue (sold)
'99 S70 NA FWD Auto, black (sold and resurrected -- Don't cry for me Argentina . . . )
'07 S80 3.2 FWD Auto, Barents Blue Metallic
'06 V70 R AWD Auto, Sonic Blue Metallic (sold)
'04 XC70 Ruby Red Metallic (sold)
'95 855 auto (sold)
'86 245 manual (sold)
'05 V70 T5 M (totalled)
'06 V70 FWD Auto (totalled)
'02 Honda Insight CVT
‘04 Honda Insight CVT — “Yesterday’s car of tomorrow” (sold)
‘06 Honda Insight CVT

rhalkyard
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Year and Model: 1996 855R
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Post by rhalkyard »

I'd agree. I can't imagine that mileage would have much impact on brake hose integrity, but I've owned a long string of 15+ year old cars, and on every one of them, the brake hoses had either already been replaced, or desperately needed it, regardless of mileage.

My 850R actually had one of the front brake hoses blow out about a week after I bought it. Not a terribly pleasant experience.
1996 855R in bright red – bought it as a winter beater, then found out how great they are!

Other cars:
2011 VW Golf 2.5 – wife's car, sensible, reliable transportation
1985 VW Scirocco – restoration project
1956 MGA Roadster – rough-around-the-edges open-top fun car

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erikv11
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Post by erikv11 »

My comment would be that the fronts wear out much more quickly, presumably due to constant flexing with the motion of the steering, I think every one of them has been replaced at least once on my cars and I know I have replaced some more than once.

So I would like to follow up with: has anyone ever had rear brake hoses on a P80 that needed replacement from normal wear and tear? My impression is those fail rarely even after 15-20 years. So far.
'95 854 T-5R, Motronic 4.4, 185k
'98 V70, T5 tune-injectors-turbo, LPT engine, 304k, daily driver
'06 S60 R, 197k
'07 XC70, black, 205k
'07 XC70, willow green, 212k
'99 Camry V6 :shock: 153k
gone: '96 NA 850 210k, '98 NA V70 182k, '98 S70 NA 225k, '96 855 NA 169k

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E Showell
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Post by E Showell »

Yeah -- but I'm figuring it is brakes. Like the cooling system hoses, do you really want to roll the dice on brakes? Erik?
'98 V70 NA FWD 5 spd, silver sand metallic (sold)
'99 V70 NA FWD Auto, dark blue (sold)
'99 S70 NA FWD Auto, black (sold and resurrected -- Don't cry for me Argentina . . . )
'07 S80 3.2 FWD Auto, Barents Blue Metallic
'06 V70 R AWD Auto, Sonic Blue Metallic (sold)
'04 XC70 Ruby Red Metallic (sold)
'95 855 auto (sold)
'86 245 manual (sold)
'05 V70 T5 M (totalled)
'06 V70 FWD Auto (totalled)
'02 Honda Insight CVT
‘04 Honda Insight CVT — “Yesterday’s car of tomorrow” (sold)
‘06 Honda Insight CVT

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erikv11
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Post by erikv11 »

I don't understand why the question, what are you getting at?

Maybe it is somehow unclear in my post: I'm indicating that in my experience front brake hoses go bad all the time and need frequent replacement, and wondering if people could also comment to provide input specifically about rear brake hoses, regarding routine maintenance.

Like your innuendo is presumably meant to imply, I agree that brakes are important.
'95 854 T-5R, Motronic 4.4, 185k
'98 V70, T5 tune-injectors-turbo, LPT engine, 304k, daily driver
'06 S60 R, 197k
'07 XC70, black, 205k
'07 XC70, willow green, 212k
'99 Camry V6 :shock: 153k
gone: '96 NA 850 210k, '98 NA V70 182k, '98 S70 NA 225k, '96 855 NA 169k

cn90
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Post by cn90 »

At this age of 15y+, I'd replace:

1. All 3 hoses: 2 in the front and 1 on the LR side.
The hose above the delta link is very difficult, you can leave it alone for now. If you ever replace this particular hose, you need to undo all metal pipe attachment point (the Y-connector on the LEFT side and the RR caliper side). However, the RR caliper nut is known to seize, so remove the metal line and the RR caliper as a unit. This is the least painful way!!!

2. Renew the caliper seal/boots.

Info in the brake overhaul thread...
Last edited by cn90 on 16 Apr 2015, 20:48, edited 2 times in total.
2004 V70 2.5T 100K+
2005 XC90 2.5T 110K+

mecheng
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Post by mecheng »

Front brake hoses are easy to replace with the proper wrenches and take a beating with all the flexing.

The rear hoses are a major PITA, I can't see any easy way to replace them and knowing how hoses are constructed (double layer) they should be okay. If I'm under the car, I try yearly to spray them with Silicon and the solid lines with Rust Check inhibitor and hope for the best.
1998 Volvo S70 T5 - SE - 240km - Sold July 2018
1997 Volvo 850 GLT - 190km
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dosbricks
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Post by dosbricks »

Like some of you, I left the rear hoses alone. I ordered one set but upon discovering the difficulty factor and finding no bulges or cracks, I wimped out. Just inspecting periodically but no plans to renew them if they continue to look OK.
'98 S70, 230k, purchased new in '98
'96 855 GLT, 163k, purchased lightly used in '99
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abscate  
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Post by abscate »

Cross posting a hint from another thread - align and start union nuts BEFORE attaching the caliper so that both parts can move - it is much easier.

My 1999 needed new hoses after about 10 years - I don't know about the 2005 but I will have a good look at them this weekend. Just did a big roll from ALB NYC BOS at 30 mpg in the 2005...
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1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
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cn90
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Post by cn90 »

Further to what I said above...
I "borrowed" this photo from the web to show you how I'd approach the hose above delta link.
This particular hose is impossible to replace in situ.

Since the nut that connects the metal line to the caliper is usually seized over the years of service, the best approach is as in the photo below:

- Step 1: d/c the metal line at the Y-connector (LEFT REAR side).

- Step 2: undo the 2 bolts holding the rear caliper and remove the whole thing (caliper ---> metal line ---> hose ---> metal line) as a unit.

- Then deal with the hose once it is out of the car. You still need to use heat (propane torch etc.) to undo the hose.


VolvoRearHose.JPG
2004 V70 2.5T 100K+
2005 XC90 2.5T 110K+

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