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2004 S60 B5254T2: Top Dead Center

Help, Advice, Owners' Discussion and DIY Tutorials on Volvo's stylish, distinctive P2 platform cars sold as model years 2001-2007 (North American market year designations).

2001 - 2007 V70
2001 - 2004 V70 XC (Cross Country)
2004 - 2007 XC70 (Cross Country)
2001 - 2009 S60
2003 - 2007 S60 R
2004 - 2007 V70 R

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2521cc
Posts: 3
Joined: 19 October 2015
Year and Model: S60 B5254T2 AWD
Location: Centre of the Universe

2004 S60 B5254T2: Top Dead Center

Post by 2521cc »

Hi Everyone,

I recently acquired an 04 S60 AWD with a leaking steering system, transfer case and with an internal coolant leak. I just took the engine/tranny/t.case out the car and noticed that the piston isn't TDC with the crank stop tool in place.

I did notice the grey paint marks on the block and pulley but I think they are meant to align the mark on the pulley with the block when the piston is manually adjusted to TDC.

Is it normal for a Piston to be slightly lower than TDC when the Crankshaft stop tool is in place?
Attachments
Crankstop Tool
Crankstop Tool
Pully Timing Marks with stop tool
Pully Timing Marks with stop tool
Piston TDC w/ stoptool
Piston TDC w/ stoptool
Piston TDC w/ stoptool (1)
Piston TDC w/ stoptool (1)
Pully Timing (no stop tool) with Piston @ TDC
Pully Timing (no stop tool) with Piston @ TDC
Piston TDC (manually)
Piston TDC (manually)
Piston TDC (manually 1)
Piston TDC (manually 1)

jimmy57
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Joined: 12 November 2010
Year and Model: 2004 V70R GT, et al
Location: Ponder Texas
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Post by jimmy57 »

Many engines no longer time at TDC. If no piston is at TDC then valve to piston contact when assembling engine will not occur. The offset position is also set so that the cams will be unloaded and will be less likely to move during timing belt service on engines with belts and also to aid in any service on timing chain engines.
TDC #1 was historically the place crank and cams were marked for timing but that no longer is universal and is less used with every new engine developed.

You are at the right position for assembly. The two crank gear location marks will be split by the pointer on engines with your style crank gear.

2521cc
Posts: 3
Joined: 19 October 2015
Year and Model: S60 B5254T2 AWD
Location: Centre of the Universe

Post by 2521cc »

Thank you very much for the explanation.

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