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93 850 fuel tank leak

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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Larva
Posts: 12
Joined: 20 November 2016
Year and Model: 1993 850
Location: VA

93 850 fuel tank leak

Post by Larva »

I've read may entries about the 850 series leaking when topping off the fuel tank. Well mine is doing that same thing. I thought it might be the vent hose that so many have well documented. Today I dropped the tank and replace the vent hose but the old one showed no signs of cracks or leaking. I don't know where to look next other than to fill the tank and look for leaks while I have the pump cover off. Further, does anyone know the best way to reinstall the rubber around the filler neck at the gas cap? I took the snap ring off and now cannot get it back together. Advice is appreciated.

MadeInJapan
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Year and Model: '98 S70 T5 '07S40T5
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Post by MadeInJapan »

There was a recall on the part that separates the fill pipe to the tank and free replacement from the dealer. Of course your car might be to old but it's worth a call to the dealer with your #VIN
'98 S70 T5 Emrld Grn Met/Beige Tons of Upgrades Mobil-1
'04 V70 2.5T Red/Taupe Some Upgrades Mobil-1
'07 S40 T5 AWD 6 speed manual! Silver/Black Stage1 Heico & Elevate
'07 S60 2.5T Blue/Taupe- my kid's Volvo

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misha
Posts: 5379
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Year and Model: '97 850 2.5 20v
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Post by misha »

Also...check connections/hoses on top of fuel pump assembly.
'97 850 2.5 20v / fully equipped / Motronic 4.4 from the factory / upgraded with S,V,C,XC70 instrument cluster / polar white wagon
History of Volvos in the family:
'71 144 S
'73 144 De Luxe
'78 244 DL
'78 244 DL
'79 244 GLE
'85 340 GLS

Larva
Posts: 12
Joined: 20 November 2016
Year and Model: 1993 850
Location: VA

Post by Larva »

I had checked with the dealer years ago for outstanding recalls/TSB for my car. As I recall, the fuel tank recall was for a heat shield. I was avoiding filling the tank because the fuel smelled up my garage but I'm thinking now that may be the only way to find the leak. Any advice on hoe to reinstall the filler neck rubber at the gas cap? I took the snap ring off to lower the tank and now cant figure out how it goes back on.

cn90
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Year and Model: 2004 V70 2.5T
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Post by cn90 »

All fuel leak issues are consolidated into 1 thread below.

See the post from 27 Nov 2013. Take your time to go through all the links!

https://www.matthewsvolvosite.com/forums ... =1&t=60269
2004 V70 2.5T 100K+
2005 XC90 2.5T 110K+

Larva
Posts: 12
Joined: 20 November 2016
Year and Model: 1993 850
Location: VA

Post by Larva »

Thanks cn90

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