replace alternator with used or replace voltage regulator? Topic is solved
replace alternator with used or replace voltage regulator?
So i had a bit of a rough day. halfway through my errands I got the "battery voltage low" error so I stopped at the nearest auto parts store, long story short got a new battery since it was 6 years old and only held 41% charge, worked fine with the new battery in. But I found out later that that wasn't so much the issue as it was the alternator because i got that issue again a while later after running the ac and the whole 9 yards. So it's looking like an alternator issue. I know I can get one from a pick-n-pull for about 20$ + 6 to get a year warranty. I could spend the 45 + shipping on fcp and put in a new voltage regulator. Which of these options would be the better way to go?
2002 S60 2.4 Automatic N/A (Totaled at 161K)
2007 S80 3.2 N/A 122K
2007 S80 3.2 N/A 122K
-
MadeInJapan
- MVS Moderator
- Posts: 13434
- Joined: 31 March 2005
- Year and Model: '98 S70 T5 '07S40T5
- Location: Knoxville, TN American but born in Japan
- Has thanked: 17 times
- Been thanked: 35 times
A year warranty and no waiting is golden. Do that...see how she goes before springing for a voltage regulator. I hardly ever hear of those going bad.
'98 S70 T5 Emrld Grn Met/Beige Tons of Upgrades Mobil-1
'04 V70 2.5T Red/Taupe Some Upgrades Mobil-1
'07 S40 T5 AWD 6 speed manual! Silver/Black Stage1 Heico & Elevate
'07 S60 2.5T Blue/Taupe- my kid's Volvo
'04 V70 2.5T Red/Taupe Some Upgrades Mobil-1
'07 S40 T5 AWD 6 speed manual! Silver/Black Stage1 Heico & Elevate
'07 S60 2.5T Blue/Taupe- my kid's Volvo
- oragex
- Posts: 5347
- Joined: 24 May 2013
- Year and Model: S60 2003
- Location: Canada
- Has thanked: 102 times
- Been thanked: 352 times
- Contact:
play it safe. get a used one and check by hand the pulley turns/locks as it should. then swap your regulator on it and also check how much wear is on the brushes. regulator amps have changed from year to year/model to model. but before doing this remove the serpentine belt and check all pulleys on it by hand. the a/c pulley is likely to seize around +150k miles. also check power cables for cracks/corrosion
Several Volvo Repair Videos https://www.youtube.com/playlist?list=P ... s0FSVSOT_c
If that's the case it would make sense since I'm in the 152K range. I'll check that out once I get the serpentine belt tensioner tool (so happens to be near pick n pull). Anything I should look out for as far as amperage, and interchangeability. They have an 02 there, but need a backup in case that one doesn't have the alternator. They seem to have a few 01/02 v70/s80's according to their website.oragex wrote: ↑02 May 2017, 05:08 play it safe. get a used one and check by hand the pulley turns/locks as it should. then swap your regulator on it and also check how much wear is on the brushes. regulator amps have changed from year to year/model to model. but before doing this remove the serpentine belt and check all pulleys on it by hand. the a/c pulley is likely to seize around +150k miles. also check power cables for cracks/corrosion
2002 S60 2.4 Automatic N/A (Totaled at 161K)
2007 S80 3.2 N/A 122K
2007 S80 3.2 N/A 122K
- oragex
- Posts: 5347
- Joined: 24 May 2013
- Year and Model: S60 2003
- Location: Canada
- Has thanked: 102 times
- Been thanked: 352 times
- Contact:
just a thing, to remove the alt, there is a side bolt plus the two upper bolts from the a/c compressor bracket need be loosen a bit. if the a/c compressor pulley is shot, only the bearing needs replaced, not a bad job
Several Volvo Repair Videos https://www.youtube.com/playlist?list=P ... s0FSVSOT_c
-
db130
- Posts: 308
- Joined: 18 March 2008
- Year and Model: 2002 V70 T5
- Location: MA
- Been thanked: 1 time
My vote is to replace the voltage regulator with a new one unless you can check to see how worn the brushes are on the voltage regulator on the junkyard alternator.
Here's what the brushes looked like on the original voltage regulator after 235k (new Bosch unit on top, old one on the bottom):

It's been 12 months and 15k miles since the regulator was replaced.
Here's what the brushes looked like on the original voltage regulator after 235k (new Bosch unit on top, old one on the bottom):

It's been 12 months and 15k miles since the regulator was replaced.
2002 V70 T5 169k
2002 V70 NA 249k
2006 Mini Cooper S 90k
2002 V70 NA 249k
2006 Mini Cooper S 90k
- abscate
- MVS Moderator
- Posts: 35267
- Joined: 17 February 2013
- Year and Model: 99: V70s S70s,05 V70
- Location: Port Jefferson Long Island NY
- Has thanked: 1497 times
- Been thanked: 3809 times
That's got at least 5 k miles left on it, Youre not throwing that away are you??
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
Link to Maintenance record thread
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
Link to Maintenance record thread
I tried a two alternators at my nearby pick n pull. Neither worked when i took them to autozone to test them. I finally took mine out this morning to see if it actually is dead. Answer? Yes there was no output when I had that tested also. My brushes looked a bit sunken in like your old one does here's what it looks like

2002 S60 2.4 Automatic N/A (Totaled at 161K)
2007 S80 3.2 N/A 122K
2007 S80 3.2 N/A 122K
Also how can i rule out a pulley issue? When I asked the guy at advance auto he commented that it works but it moves a bit more freely than it should.
2002 S60 2.4 Automatic N/A (Totaled at 161K)
2007 S80 3.2 N/A 122K
2007 S80 3.2 N/A 122K
- cmblackburn
- Posts: 256
- Joined: 7 April 2012
- Year and Model: 1998 S70 T5M
- Location: Raleigh, North Carolina
- Has thanked: 1 time
- Been thanked: 7 times
Replace the voltage regulator or alternator with a low mile used OEM one;
I made the mistake of putting a Duralast alternator in my car 4 years ago. I couldn't have any downtime and the cars in the yard had 300k+ on them. I've since used the lifetime warranty on it 4 times...
Junk.
I made the mistake of putting a Duralast alternator in my car 4 years ago. I couldn't have any downtime and the cars in the yard had 300k+ on them. I've since used the lifetime warranty on it 4 times...
Junk.
1994 855 Turbo, 243k "Honey Badger"
1998 S70 T5M, 287k "The Blue Turd"
2004 S40 2.4i, 197k "Cosmo"
2005 XC90 2.5T AWD, 207k "Apollo 13"
2011 VW Jetta SportWagen TDI 6MT, 93k "Zoe"
1998 S70 T5M, 287k "The Blue Turd"
2004 S40 2.4i, 197k "Cosmo"
2005 XC90 2.5T AWD, 207k "Apollo 13"
2011 VW Jetta SportWagen TDI 6MT, 93k "Zoe"
-
- Similar Topics
- Replies
- Views
- Last post






