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2006 XC90 2.5L 5 Cylinder - Coolant leak Topic is solved

A mid-size luxury crossover SUV, the Volvo XC90 made its debut in 2002 at the Detroit Motor Show. Recognized for its safety, practicality, and comfort, the XC90 is a popular vehicle around the world. The XC90 proved to be very popular, and very good for Volvo's sales numbers, since its introduction in model year 2003 (North America). P2 platform.
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rakesh4404
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2006 XC90 2.5L 5 Cylinder - Coolant leak

Post by rakesh4404 »

I recently brought a 2006 XC90 which had a radiator leak. Over the weekend I replaced the radiator and the leak stopped from the radiator. However I am still loosing coolant which drips right under the engine and by the oil filter.

Any advise on where to check the leak will be helpful.

xHeart
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Post by xHeart »

Are you sure the leak is not a ac condenser drain?
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Golden-German Shepherd | 2021 XC90 T6 INSCRIPTION (Nexa) | 2020 V60CC (Frska) | 2013A XC90 (Lktra)
Past: Golden Retriever | 2001 V70XC | 1997 Volvo 854 | 1989 Volvo 740 GL | 1979 Volvo 240

rakesh4404
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Post by rakesh4404 »

Thanks for the reply. I can double check. But the leak is more inward towards the engine.

rakesh4404
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Post by rakesh4404 »

Need advice pls, I have attached a picture.

Passenger side under engine near oil filter coolant dripping. Is it due to thermostat housing? I don't recall disconnecting anything near that place when I replaced the radiator.

2006 Volvo XC90 2.5 thermostat housing is in the front of the engine on top.
Attachments
Passenger side under engine near oil filter coolant leak
Passenger side under engine near oil filter coolant leak

cn90
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Post by cn90 »

- Please post mileage b/c it is important in the discussion.

- You probably have > 200K miles. Check the coolant hose that runs along the PCV system.
You don't need to spend $200 for the whole thing. You can remove the old hose and use generic heater hoses + clamp.
2004 V70 2.5T 100K+
2005 XC90 2.5T 110K+

rakesh4404
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Post by rakesh4404 »

Yes, exactly 200k miles. And how exactly is to get to this hose? From behind the engine?

xHeart
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Post by xHeart »

rakesh4404 wrote: 21 Sep 2018, 06:05 Yes, exactly 200k miles. And how exactly is to get to this hose? From behind the engine?
Following pix may help a little.

Image

Image
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Golden-German Shepherd | 2021 XC90 T6 INSCRIPTION (Nexa) | 2020 V60CC (Frska) | 2013A XC90 (Lktra)
Past: Golden Retriever | 2001 V70XC | 1997 Volvo 854 | 1989 Volvo 740 GL | 1979 Volvo 240

cn90
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Post by cn90 »

- Change the PCV. Some people reuse the oil trap. But all the associated rubber hoses must be replaced.

- The P80 850 S70 has some DIYs. I wrote a PCV trick for the 1998 S70.

- The main difference in the XC90 is the coolant hose and banjo connections. Just cut the Oetiker clamps off. Go to local auto parts to buy generic Gates heater hoses and clamps.

- With some creativity, you will save some money.

- Do a writeup for others.
2004 V70 2.5T 100K+
2005 XC90 2.5T 110K+

cn90
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Post by cn90 »

- If you don't want to deal with this again, then some people just plug the coolant openings with appropriate bolts/washers with the same thread pitch as the banjo thingy.
2004 V70 2.5T 100K+
2005 XC90 2.5T 110K+

rakesh4404
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Post by rakesh4404 »

This is great info and I can get it done and do a write up for other.

I just want be sure on the hoses that I need to check for this leak. Can you please list the numbers from the above diagram which I have to check?

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