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P0442 small evap leak

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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BlackBrick
Posts: 31
Joined: 10 September 2018
Year and Model: 1997 850R
Location: Washington
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P0442 small evap leak

Post by BlackBrick »

Just wanted to share this with all those chasing down evap leak codes, like 0445 and 0442.

Def check/replace all hoses, J hoses, roll over valve, etc. Those are the main things that affect it. I was getting 0445 until I fixed these.

But the small leak, code 0442, kept creeping up after doing all that. what eventually fixed it?

Got some 600 sandpaper and sanded down the metal filler neck until it was nice and smooth. Even with a new gas cap, I was not getting a perfect seal. I guess 20 years of the gas pump nozzle nicking the filler neck caused enough imperfections to cause a small evap leak!

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WhatAmIDoing
Posts: 965
Joined: 30 July 2016
Year and Model: 1998 S/V70 T5M
Location: North America
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Post by WhatAmIDoing »

Great idea, but how did you prevent particulates from falling down into the filler neck, so that they would not make it into the fuel tank?
'98 S70 T5M - 323,000mi - awaiting heart transplant :shock:
'98 V70 T5M - 324,000mi - my new project
'99 S70 "AWD" - 220,000+mi - gone :cry:
Knows enough to be dangerous :wink:

BlackBrick
Posts: 31
Joined: 10 September 2018
Year and Model: 1997 850R
Location: Washington
Been thanked: 3 times

Post by BlackBrick »

not too worried, there's more #hit in actual gasoline. That's what fuel filters are for.

jenkinskg
Posts: 238
Joined: 3 July 2015
Year and Model: 04 c70 hpt 98 s70 xc
Location: United States
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Post by jenkinskg »

Another note, do not use cheap autozone fuel cap.
It causes leak to show even after it is fixed
2004 c70 2.3HPT, s60 2.5T

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